Name:Surface coating hot spraying resin bond diamond grinding wheel
More SuperHard company provides a full range of thermal spray
coating solution and service which includes OD grinding, inside
grinding, cylindrical grinding, surface grinding and polishing,
etc.We have been present on the Thermal Spraying Coating industry
for over 10 years . Our resin diamond wheels for HVOF carbide
coating has enjoyed wide popularity in Canada, Turkey, Dubai, etc.
Our products cover cylindrical resin diamond wheels , diamond
internal grinding wheels and flexible diamond sand belts.
What Is The Thermal Spray Coating
Thermal spraying is an industrial coating process that consists of
a heat source (flame or other) and a coating material in a powder
or wire form which is literally melted into tiny droplets and
sprayed onto surfaces at high velocity. Thermal sprayed coatings
uniquely enhance and improve the performance of the component.
Advantages Of Thermal Spraying Coating
Good wear resistance, high temperature to enhance the performances
Can change the parts surfaces' properties like electric conductive
or isolative, or to build the undersized parts.
The thermal spray substrate remains comparatively low temperature
(200°C or lower, approx.) during spraying, which allows the subject
to maintain its organizational structure and physical properties.
Modification is possible even for large and complex-shaped
equipment, down to small parts.
Thermal spraying can provide thick coatings (thickness range from
20 microns to several mm), over a large area at high deposition
rate as compared to other coating processes such as electroplating,
physical and chemical vapor deposition.
Applications Of Thermal Spraying Coating
* Automotive. Reducing fuel consumption and emissions using
specialized coatings for engine, transmission, steering, and
* Aviation. aero engine, airframe and landing gear
* Chemical Processing. biochemicals, biofuels, bioplastics,
chemicals and plastics
* Medical. medical implants like hip joints and dental implants.
* Oil and Gas. Exploration drilling, liquefied natural gas, oil
sand, pipeline, shale coal seam Gas and subsea
* Power Generation. high-temperature, erosion-corrosion protection
in boilers on waterwalls and superheaters, steam turbine,critical
turbine components, pump and valve bodies, impellers and
rotors.steel components of wind turbines
* Pulp and Paper.corrosion coatings on pulp digesters, and
wear-control coverings with controlled surface textures for paper
machinery such as calendar and embossing rolls
* Water. coatings for tanks and pipelines,erosion-, abrasion- and
impact-resistant coatings for pumps and valves
Thermal Spray Coating Process
Thermal Spray technologies includ Flame wire spray, Arc spray,
Plasma spray, HVOF or HVAF , Detonation Spray, Cold spray .Thermal
spraying technology is widely used in aerospace, aviation,
machinery, metallurgy, chemical, petroleum, coal, railway, textile
and many other departments .
Specifications Of Resin Bond Diamond Grinding Wheel For Thermal
|Diameter (mm)||Diameter (inch)||H (mm)||T (mm)||X (mm)|
|400||16 inch||127||25, 50||10, 25|
|500||20 inch||127, 203.2||25, 50||10, 25|
|600||24 inch||254||25, 50||10, 16, 25|
|914.4||36 inch||304.8||25, 50||10, 25|
|Other specification can be made according to customer requirement|
Resin Bond diamond grinding Wheels are designed for fast and cool
cutting,perform well in both wet and dry grinding applications. For
grinding and finishing of ceramics,precision grinding on carbide
dies, rolls and carbide wear parts and other hard-to-grind
The Production Process of 1A1 resin bond diamond grinding wheel:
1.machine work: 1A1 resin bond diamond grinding wheel in the
2.Dynamic balance test:1A1 resin bond diamond grinding wheel
3.The precise measurement:resin bond diamond grinding wheel
4.The meticulous cleaning:resin bond diamond grinding wheel
5.The packing process: resin bond diamond grinding wheel
Thermal Spray Technologies Include
Flame spray (wire,rod,powder), Arc spray, Plasma spray (includes
atmosphere controlled plasma spray), HVOF (high velocity oxygen and
fuel spray) or HVAF(high velocity air and fuel spray), Detonation
Spray, Cold spray
|Thermal spraying methods||Application cases of thermal spray coating|
|HVOF (high velocity oxygen and fuel spray)|
Spraying of cermet such as chromium carbide type materials
* High-temperature oxidation resistance turbine blade
* Anti-slip bridle roll
* Abrasion resistance paper manufacturing roll, etc
Attainment of thick overlay spraying as thick as 20mm.
Such as piston
|Flame spraying (wire, rod, powder)|
Rust preventive spraying for aluminum and zinc, etc
* Backup roll chuck
* Induction heating pot
* Abrasion resistance plunger
* Abrasion resistance sleeve
|Water plasma spraying|
Perfect for large-format, thick covering applications. oxide type
* Carbon plating
* Abrasion resistance,corrosion resistance conveyor pulley, Paper
* Ceramic molds
Production process of Resin bond diamond grinding wheel
1. Mix: the binders and diamond powder are fully stirred and fused
in a certain proportion
2. Weighing: weighing according to the volume, ring width and
density of the grinding wheel required by the customer
3. Feeding: put mixed diamond powder and binding agent into the
4: compression ring (let stand for a period of time to wait for
5: back mould
6: the abrasive layer is air-dried
Cook for 10 hours at 7:670 degrees
8: cooling (prepare the matrix at the same time)
9. Fixed decoration of the whole
10: measure stationarity
Why choose our product
More SuperHard Products Co., Ltd is dedicated to finding solutions
that help our clients in all markets succeed. More SuperHard has
been manufacturing high-quality, competitively priced superabrasive
diamond and cbn tools that are designed to perform in a wide range
of industrial ,such as pcd tools grinding, natural diamond
polishing, auto parts processing , thermal spray coated industry,
optical glass, semicon and led industry, woodworking tool , cnc
tool grinding and roll machining ,others ultral precision industry.
The company production and sales of products covered vitrified bond
tools, resin bond tools, metal bond tools, electroplated
diamond/cbn tools, vaccum brazed products, cvd diamond tools,
polycrystalline diamond (pcd) tools, cubic boron nitride (cbn)
tools.our objective is to meet all the customers’ needs and help
every customer achieve maximum benefits. more brings in revenue for
you, you win, we win!
More SuperHard supplies the wheels for several application mainly:
1.Carbide round tools on cnc machines : flute grinding, gash
grinding, end facing, clearance angle and cylindrical grinding .
2.Insert grinding for machines such as: agathon, wendt, haas, waida
3.Woodworking saw blade and tools .
Many Years Of Experience Makes Our Work Team The Best Value And
Quality Of Diamond And CBN Tools To Ensure A Continuous Development
In Knowledge,Sincerity Service And Technology Progress.
1. vitrified bond/resin bond/Metal bond/Electroplated diamond
grinding wheel & other diamond tools
2. PCD milling tools, PCD turning tools, PCD drilling tools, PCD
engraving tools, PCD/pcbn inserts, PCD/pcbn cutting tools, PCD/pcbn
grooving tools, CBN inserts
3. PCD/TSP diamond, CVD diamond tools, large size synthetic
diamond, Natural diamond tools, diamond abrasive tools
4. diamond grinding&cutting discs, diamond cutting blade,
diamond cup wheel, diamond dressers
5. Roller cutting tools, PDC cutters, PDC drill bits& PDC core
6. PCD tool grinder & PCD grinding machine
Our product’s advantages:
1.High grinding efficiency
|2.Wonderful edge quality|
|3.Long service life|
|4.High polishing efficiency|
|6.Considerable after-sell service|
|8.Various types and sizes available|
|9.Direct Factory Manufacturer|
|10.Backing/substrate material: Aluminum|
|11.Abrasive layer: diamond|
|13.Excellent cutting edges|
|14.Reduced cycle times|
Packaging and shipping
|Packing||Carton, plastic bag,or as your request|
|Shipping||we use DHL,UPS,FEDEX,ect.to ship the goods,or according to the
|Delivery time||about3-7days, for special time according to your quantity|
1. Quick Response: Your inquiry will be replied within 24 hours.
2. Competitive Price : Directly from factory to save your money.
3. after-sales warranty : Once there is problem after you received
products, you can contact us in time. We will resolve it in short
4. Flexibility: Small orders are acceptable for quick delivery and
to help you reduce stock cost.
5. OEM service: Custom fabrication according to your drawings
,samples or designs.
Q1. Can negotiate the price?
A: yes, you can. We will give some discount according to your
Q2. How can now my order’s production progress?
A: we will keep closely track the production and shipment progress.
And we will inform you with the newest progress about producing and
Q3. How can you ensure your quality?
A: We have pass the ISO 9001:2008. If there is any problem with our
products, please send me the detailed picture of the problem, once
we verify it, we will change the products for you within 30 days.
Q4: When I contact you is suitable?
You can contact Us at any time, we promise that we will reply you
within 12 hours.
A:So, please contact me for more information about our product,
service and related issues.
If you have any questions, please contact us
To meet your requirements in every way, we need the following
----- Shape and Dimension of the wheels
----- Grit size (Mesh, refer to Table#1)
----- Bond(Resinoid, Vitrified, Metallic, Electroplated)