Categories | Ultrasonic Welding Equipment |
---|---|
Brand Name: | RPS-SONIC |
Model Number: | RPS-W30-600 |
Place of Origin: | China |
MOQ: | 1SET |
Price: | negotiation |
Payment Terms: | T/T, Western Union, MoneyGram |
Supply Ability: | 200 SET PER MONTH |
Delivery Time: | 3DYAS |
Packaging Details: | FOAM AND CARTON |
Certification: | CE |
Name: | Ultrasonic Hand welder |
Frequency: | 30Khz |
Power: | 600W |
Install Type: | Hand-hold |
Horn: | 20mm |
Weight: | 9KG |
Automobile sound insulation cotton is an important direction of automobile noise control. The sound-absorbing cotton is placed on the A-pillar guard plate, the B-pillar guard plate, the door panel guard plate, the middle passage, the wheel cover guard plate, the spare tire cover plate, the trunk, the engine cover, Car interior and exterior trim such as car main carpet. The connection between the sound-insulating cotton/sound-absorbing cotton and the plastic product is replaced by an ultrasonic welding process. Automotive sound insulation cotton / sound-absorbing cotton ultrasonic welding process has hand-held ultrasonic spot welding, sound insulation cotton professional welding equipment and robotic automated ultrasonic welding equipment.
Automobile sound insulation cotton includes sound insulation damping rubber, silencer insulation cotton, hood insulation pad, automobile sealing strip, wheel arc lining and so on.
The ultrasonic hand press offers a cost effective alternative to a standard pneumatic bench press. It is ideal for low volume production, offering an advantage over a hand held welder with its rigidly fixed welding head. The weld depth can be set giving consistent, repeatable results.
1.One key start, simple operation and easy to start with for
customers.
2.Imported CPU and drive unit to ensure reliable power supply.
3.Effectively balance the amplitude while frequency is locked based
on the frequency and amplitude control using PID.
4.Power outburst mode, save energy comparing to the traditional
ultrasonic hand-held welding machine.
5.Welding amplitude adjustable from 60% to 100% by 1% step.
6.Dual-frequency mode, one can easily switch from one frequency
converter to another by software configuration, the frequency
setting range is ±8K.
Parameter:
Item | 20 | 28 | 35 | 40 |
Frequency | 20Khz | 28khz | 35khz | 40khz |
Power | 800w | 600w | 500w | 300w |
Horn tip diameter | 12mm | 10mm | 8mm | 8mm |
Horn material | Aluminum alloy&Steel & Titanium alloy | |||
Generator | Digital generator |
Areas of use:
Automotive industry
Prototype/trials work
Conveyor belt repair
Re-work for automation
Fabric repairs and joining
Blister packs
Vac forming- component retaining
Equipment is mobile
Our hand-held thermoplastic welding tools meet two needs: welding of hard-to-reach areas and tamper-proof sealing of packaging.
In practically no time your production teams will be producing clean welds with our ultrasonic gun and pencil.
These tools are designed for ease of use, adaptability and
flexibility to ensure clean and strong welds.
We have the solution to all your assembly needs.
We also have metal housing welding pencil, for welsing machine assembly.
Automotive sound insulation cotton / sound-absorbing cotton ultrasonic welding method:
1. Handheld ultrasonic spot welding
Manual operation, wide practicality and dexterous operation, it can
be applied to the welding of sound insulation cotton for all
automotive parts. Advantages: Low equipment cost and wide
application; Disadvantages: low welding efficiency, low consistency
of sound-absorbing cotton welding, and more labor (increased labor
costs).
Automobile sound insulation cotton / sound-absorbing cotton
ultrasonic welding process
Automobile sound insulation cotton / sound-absorbing cotton
ultrasonic welding process
2. Soundproof cotton professional welding equipment (sound
insulation cotton multi-head ultrasonic welding)
Plc+ touch screen control, multiple sets of ultrasonic welding
components integrated on one device, one-button control, automatic
welding. Advantages of the equipment: special equipment, high
welding efficiency, beautiful appearance of the equipment,
atmosphere, low difficulty for workers; equipment shortcomings:
large one-time investment, and special equipment can only weld one
kind of soundproof cotton plastic parts, low versatility.
Automobile sound insulation cotton / sound-absorbing cotton
ultrasonic welding process
3. Robotic automated ultrasonic welding equipment
Robot + ultrasonic welding system + welding tooling. High degree of
automation, long used for welding small quantities of automotive
plastic products. Advantages of the equipment: high versatility,
can switch different welding bottom welding welding sound
insulation cotton products according to different products;
equipment disadvantages: robot ultrasonic welding equipment is a
single point welding, only one point can be welded at a time, the
welding efficiency of the equipment is lower than the special
welding equipment.
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