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AOI Automated Optical Inspection Machine with Double Conveyor Design

Categories Solder Pallet
Brand Name: ChuangWei
Model Number: CW-D586
Certification: CE
Place of Origin: China
MOQ: 1 set
Price: Negotiable
Packaging Details: plywood case
Color: White
Weight: 430kgs
PCB Size: 500*260mm
Name: AOI Machine
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    • Product Details
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    AOI Automated Optical Inspection Machine with Double Conveyor Design

    AOI Automated Optical Inspection Machine with Double Conveyor Design

    1. Intelligent double conveyor structure design, the machine with the customer's double conveyor reflow or mounting machine seamless docking, cuts down the consumption.
    2.According to the customer's own production demands to choose the double conveyor single vision system or double conveyor two vision system configuration.
    3. double conveyor programs can be free to switch & combination to respond to different production needs.
    4.Two sets of inspection system can share the database, can output the SPC report.

    Easy to operate and multi-function AOI
    Different AOI model can be placed at several quality controlling points in SMT line such as to check 2D paste printing quality, check component defects before reflow soldering, check PCBA quality after reflow soldering, and DIP after wave soldering.

    Double conveyors design

    The first and the fourth conveyor fixed, the second and the third conveyor are adjustable: the inspection size between:50×50mm~510×280mm .
    Can customize double conveyors or other more functions according to customer's different request

    Add professional character recognition function (OCR/OCV) further enhance the testing precision

    The new function first potential PPK analysis process and statistical analysis P-BAP chart can get offset value after reflow, which provide accurate effective reference material for process improvement.

    Both double conveyors single head and double heads AOI are pioneered by us

    Both double conveyors single head and double heads AOI are pioneered by us, which can joint with other front and rear equipment in SMT seamlessly, save load and unload time to carry out continuous operation to improve productivity
    Meanwhile, this equipment can choose a variety of light source using high-speed digital camera to achieve the highest detective capability. This can be placed in multiple stations of SMT line for inspecting such as after print, before reflow and after reflow.

    Offline Debugging

    The offline programming software can connect multiple online testing AOI and carry out program debugging without halt to improve efficiency.

    Database sharing and statistical functions

    All internal AOI are managed via central server, all single machines are in remote control. SPC reports will be generated through collection and analysis of all data to promote process improvement and improve products passing rate.

    Detailed SPC Analysis Report



    Recognition System

    InspectionUsing multiple algorithm synthetically such as WIDM, Color Image contrast technology, Color extracting technology, similarity, two-value handling technology, OCR/OCV, Solder ball inspection, PTH analysis and so on.
    CameraDual Distal and high speed color CCD camera Resolution: 20 um(15um,12um,10um for option)
    Lamp-houseDual Ring tower structure, high intensity RGB flash lamp-house
    Image Processing Speed0201 Chip<9ms
    Per-image Time<150ms
    Inspection ItemPaste Printing DefectsMisaligned, overflow, insufficient, pasting open, stain
    Components DefectsMissing, shift, skewed, tombstone,billboard, overturned,reversed polarity, wrong, damage
    Solder DefectsOverflow, insufficient, short solder, stain
    Wave Solder InspectOverflow, insufficient, short solder, excess solder, solder void

    Mechanism System

    PCB conveyorDual conveyor & dual visual control system. Two different PCB move into the conveyor and inspect simultaneously. Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard. Conveyor height: 900±20mm
    PCB sizesThe PCB size in two conveyors: 50×50mm - 500×260mm, can make bigger size according to clients’ demands
    PCB Thickness0.3mm – 3.0mm
    PCB Warp tolerance<2mm
    Component clearance<30mm
    X,Y platform & Z axisDriverAC server
    Moving Speed500mm/s
    Operation SystemMicrosoft Windows 7*64
    Controlling & RecognizingCharacteristicsDual conveyor dual inspection system, can seamless joint with the high-speed dual production line. Set template images real time, count data and error gate value automatically. Multiple marks correction, input CAD date locate the templates automatically, the operator can combine algorithms according to the requirement.
    OperationGraphic programming, Chinese, English
    Offline ProgrammingOffline programming and Offline debugging
    NetworkNG adaptable, check and correct PCBA defects at repair station
    ControllerComputerCPU:Intel dual-core, Memory:16G, Hard disk:1TB
    Display23 inch TFT
    Multi Machine ControlThe operator can control multi same machines in the control terminal


    Machine Dimensions(L*W*H)153cm×138cm×160cm


    Power SupplyAC220V, 10%, single phase 5A 50/60HZ, power consumption 1200W with UPS inside
    Working EnvironmentTemperature10-40℃, humidity 30-80% RH
    Air Supply4-6 bar

    AOI Automated Optical Inspection Machine with Double Conveyor Design,welcome to contact us:

    Mobile/Wechat/WhatsApp(Bunny): +86-136-8490-4990

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