PLC High Servo System Mattress Compression Testing Equipment
1.Standard basis:QB/T 1952.2-2011,BS EN 1957-2012,ASTM 1566-014
(Remarks: BS EN 1957-2012 and QB/T 1952.2-2011 test methods are
basically the same)
The computer display program can select automatic or manual mode,
then enter the relevant parameters, etc., the device automatically
runs according to the program setting or the experimenter sets the
experiment, and the running result prints the relevant data through
the laser printer.
A.Test mode convenience:
Users can choose automatic (one-button control fully automatic
program operation) and manual arbitrary segmentation control two
test modes; make test data more accurate, reduce the workload of
the test, improve the accuracy of the test;
B.High hardware capacity, advanced program, and arbitrarily
variable parameter input:
The instrument can be input and operated according to the data
parameters required by the user (the software reserves the write
port, which can be upgraded conveniently with the user's needs).
Such as: the number of times the roller rolls per minute, the total
number of rollings, the program input roller front and rear rolling
speed mm/min, etc.);
C.Instrument safety and reliability:
(1)Professional towline: special towline cable with high strength,
high flexibility, low wear, long life, chemical resistance and
bending service life of more than 20 million times. It runs at a
high speed in long distance and can accelerate. And an emergency
(2)Wire + aviation connector: Use brand-name wire and cable to
avoid external interference and poor contact.
D.High-strength structure, high precision, high life and beautiful
appearance: (the whole structure is detachable structure)
(1)Material: European standard thick aluminum alloy material + high
steel strength steel plate material combination, using independent
four-column double gantry mechanical structure. --- Guaranteed high
strength and beautiful appearance, 2 sets (4 pieces) precision
heavy-duty linear guides span the entire fixed frame, enhance the
frame frame steel, while ensuring the accuracy of rolling movement,
(2)Drive motor: Delta servo + planetary deceleration head.
(3)Cylinders: 2 groups - guaranteed durability and safety. For the
replacement of test pieces or adjustments, automatic or manual
jacking (1400 ± 7N) weight roller or ASTM requirements hexagonal
roller, with mechanical safety system. Unplug the safety system,
control the cylinder retraction and lose the force, the roller will
be freely loaded, and the linear sliding bearing guide, pre-test
and other convenient and safe.
(4)Roller (easy interchangeable):
GB/EN standard adopts imported plastic steel (a plastic, good
fatigue resistance) to avoid wood fluffing and cracking, and has a
long service life (pictured);
Total mass:1400 ± 7 N
ASTM 1566-09(Solid wood)
The roller body is integrated, and the spindle material is tempered
and hardened, and then ground and matched with the Japanese
imported bearing NSK. Avoid noise and drift to ensure durability.
(5)Height/soft hardness transmission structure: high precision ball
screw + high precision heavy duty linear guide. --- Guaranteed the
precision, strength and rigidity of the mechanical transmission of
the machine, low noise and durability during operation.
(6)Side pressure durability test structure:
Plastic steel material, light weight control and high strength
(7)Soft hardness loading pad (plastic steel):
(9)Appearance + Safety: Fully concealed wiring (wire and cable
hidden in streamers, trunking and aluminum profiles). Aluminum
alloy silver anodized to increase surface wear resistance.
E.Scientific and humanized software programs:
(1)Using a computer mouse and a 21-inch well-known brand display as
input control, the operation control is more user-friendly and
(2)Set I/O (input and output) intelligent monitoring function: It
can monitor any problems in the running part of the equipment
during the operation of the whole equipment at any time, buzzer
alarm prompts and follow the text to explain the cause of the
problem, while avoiding misoperation warnings and making the
instrument maintenance more Convenience.
(3)It also has a power-off memory function, and automatically
resumes the test after power is restored. The test data before the
power failure is not lost.
F.Edit report is highly arbitrary:
According to the file format requested by the customer, the printer
printout test results, increase the credibility of the test results
and the persuasiveness of the test data, historical curve data
|Suitable for the largest size of the mattress||2.2m*2.0m*0.4m|
|(QB/T 1952.2-2011)One roller is required||diameter 300mm × 1000, payload: 1400 ± 7 N|
|(ASTM 1566-09)Requires a hexagonal roller||(Side length 250mm×6),Payload: 109± 4KG Freely interchangeable|
|(QB/T 1952.2-2011)Rolling distance||± 250 mm(total 500mm)|
|(ASTM 1566-09) Rolling maximum distance setting||500~1700mm|
|Speed control display||sinusoidal graphic|
|Cycles||5~16 ± 2 /min can be set|
|Load sensor test range||0 - 2 kN|
|Displacement sensor test accuracy||< 1 µm|
|Rolling speed||0. 5 - 20000 mm/min|
|System force accuracy||±1% (static) 0-5% (dynamic)|
|Automatic test softness calculation||(GB, EN and ASTM calculations are different)|
|Compressed air requirements||6 kg/cm2 or more (2KW or more is recommended for self-contained
independent air pump)|
|Power supply||AC220V 50HZ|
|Overall dimensions||3.5m x 2.4mx2.4m High + independent computer control cabinet|
A Delta servo motor 1.5KW
A Delta servo motor 0.4KW
1 high precision planetary deceleration head
2 brand stepper motors
4 high precision sensors
Taiwan Yadeke Cylinder 4 Group (both diameter 100×1000 two groups,
cylinder diameter 50 double head group, cylinder diameter 50 single
Two sets of telescopic dust curtains (dustproof for the track,
Docking type imported steel wire type synchronous tooth belt (lower
noise) - strip (docked type for easy replacement of synchronous
tooth belt, no need to disassemble other)
Independent control cabinet + Lenovo 19-inch computer
(1)The whole machine structure: bottom aluminum profile 80mm tiled
ground (excellent to Fangtong welded box structure: 1 is easy to
produce noise; 2 structure is not compact, the center of gravity is
high, resulting in poor stability of the upper part)
(2)European standard 160×80 thick aluminum profile main frame (the
thinnest part is 6mm thick rib, which is different from the
national standard aluminum profile, only 3mm at the end, the
stability is not good)
(3)Reinforced rolling lead structure is reinforced by two
heavy-duty linear guides + two sets of suspended bearing guides
5.Special software features:
(1)The program screen can be selected from Simplified Chinese,
Traditional Chinese, English, and can be replaced at any time in
the program settings page.
(2)The computer + force sensor + encoder forms force and
displacement closed loop control. Computer integrated control
system, multi-channel data acquisition, control multiple channels,
can control multiple test axes at the same time, can set the action
of a certain cylinder or motor separately, including single or
multiple reciprocating tests, can be set two or two The group's
coordinated action, the same direction and opposite direction test.
Each channel is operated by the reference synchronization time,
which ensures the synchronization of the action and data
processing. Different channels are grouped to control. If one
channel of the sample is destroyed, the associated channels in the
same group will stop at the same time. You can continue working.
The interface is simple, full-featured, high-speed response, and
easy to operate. Accurate action and low failure rate.
(3)Control of force and displacement speed can be achieved, showing
displacement-time, force-time, force-displacement,
force-displacement maximum and minimum life curve (variation curve
of maximum force value and maximum displacement value of each
channel in each cycle). There is no need to manually adjust the
force value and displacement, and the displacement offset is
displayed every time to realize intelligent integrated control.
(4)The unit of force value can be selected as kgf, tf, lbf, kN, N.
(5)The unit of displacement value can be selected as mm, in, etc.
(6)Each force and displacement sensor can be divided into 10
segments or a single segment can be used to ensure good linearity.
(7)Reports can be exported to Word, Excel, PDF files, saved and
exported, and printed with the printer.
(8)The instrument adopts an automatic ascending and descending
device, which moves left and right and moves back and forth for
convenient sample introduction.
(9)Each cylinder can be set to any operation step, and the step
function includes selection of open loop and closed loop. Up to 100
run steps can be programmed.
(10)Record the curve of each cycle of each cylinder. When the test
is stopped, you can view the curve of any cycle.
(11)The test curve data is recorded in the database, and when the
program does not run the test, the display curve data can be called
from the database.
(12)The computer software automatically controls the servo and the
display observes all force and offset data.
(13)Multi-channel closed-loop control can be realized by special
control software, and fully automatic control and automatic
measurement of test can be completed.
|Free Pre-Sales Consulting|
GAOGE-TECH offer 12 hours quick pre-sales response and free
consulting. Any kind of technical support is available for users.
We offer progressing solution design to all the users.
|20 Days Quick Delivery|
We have mass production and stock & ready item, for these
items, we offer 20 days quick delivery time. For big machine and
special requirement, we will trade you as the priority customer and
to produce your cargo for the first time.
|1 Year Quality Guarantee|
GAOGE-TECH 1-year guarantee for our machine. And to become you are
our long-term customer, we will prolong the quality guarantee
period especially for you.
|12 hours Quick Feedback & After-Sales Service|
We will offer "Training Video", "Instruction Book", "Operation
Manual" to you, which is easy to learn and operate.
We will supply brochures for simple trouble-shootings of the
machine, which will help you deal with the common problems happened
to the machine.
We will offer plenty of technical support online, just like
detailed technical and installation instructions. For example, when
you meet a maintenance problem, we will make a video with completed
and detailed operation process according to the problem, it just
seems that I am on the spot by your side to instruct you how to
deal with the problem.
|Quick Back-up Parts Available & Technical Assistance|
Our extensive inventory of spare parts means replacements get
shipped to you as quickly as possible. Immediate technical
assistance is only an email or phone call away.
|Free Training Service|
We insist that our customers receive personal, hands-on training
with every machine we sell. This training is free, and we will work
with you for as long as it takes to ensure you feel comfortable
operating your machine. We pride ourselves on our expertise and our
ability to educate our customers in the installation, proper
maintenance, and most efficient use of GAOGE-TECH machines.
|Special Designing, Customized, OEM Order is accepted|
GAOGE-TECH is rather willing to help you to realize your special
testing and requirement by our innovative ability. So please do not
hesitate to contact us when you need special design or customized
machine and OEM machines.
Packaging & Shipping
1.Inside is covered with plastic film before we put them into the
plywood, which has good transparency, impact resistance, tasteless
and prevent moisture corrosion.
2.Outside is strong plywood and accord with export standards.
3.We can ship testing equipment according to customer request.