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MES System High Voltage Cable Manufacturing Equipment Automated 3 Phase

Categories High Voltage Cable Manufacturing
Brand Name: Linquan
Certification: ISO9001,CE
Place of Origin: China
MOQ: 1
Payment Terms: L/C, D/A, D/P, T/T, Western Union, MoneyGram
Model Number: KYLIN 770
Supply Ability: 5 Machine/month
Delivery Time: 1-3 month
Packaging Details: pearl wool+protective film+wooden box
warranty: 1 year
color: white
power: 25KW
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    • Product Details
    • Company Profile

    MES System High Voltage Cable Manufacturing Equipment Automated 3 Phase

    Cable Manufacturing Equipment High Voltage Cable Machine Double Crimping Both-end Insertion

    The KYLIN Series specially designed for high voltage cables manufacturing. Can produce kinds of high voltage cables for the HEV, EV Cables, such as Power Battery cables, AC Charging Socket Harness Assembly, DC Charging Socket cables, DC Busbar cables, Motor Controller cables, Motor Controller Wiring Harness etc.
    It has the functions of pre-feeding, Cutting, Striping, Crimping, Inner and outer ferrule cutting, remove foil and shield/ assembly connectors and cover cup, all the processes with the Quality Monitoring, to make sure produce high quality and reliability of the products, also provide production time significantly.

    These machines make it possible to manufacture a range of high voltage harnesses. Greatly saving labor cost.
    Technical Parameters

    FunctionFixed length cutting at both terminals, stripping, double-terminal crimping, double-terminal inserting, Waterproof plug inserting, adjust height on touch screen, drawing force inspection, discharge defective products while selectingCapacity18 sec per single-sided loading
    (Piece output depends on wire length and housing/terminal combinations)
    Crimping Capacity10 tons and15 Tons Servo motor with mute
    specification
    (Customized according to the requirements of products)
    Block FeedLinear-carrier housing transferring/ Plate-loop conveying housing feeding module
    (According to customer requirements)
    Wire Cross-sections2.5 – 16 mm² (AWG 14 – 5)Process Monitoring (integrated)CCD Terminal Detection
    Crimping Force Monitoring
    Insertion Force Monitoring
    Feeding Wire Length600-9999mmElectrical Connection3 phase/380v/50HZ(machine comes with a transformer)
    Outer Skin Cutting0-60mm, stripping precision ±0.5mm can be full stripping and half stripping; The cutting precision is 0.05mm.Power25KW
    Laser stripping
    aluminum foil
    3-50mm, the residual size of one circle of aluminum foil is less than the thickness of the outer insulation skin, the residual size of sharp corner is less than or equal to 4.5mm, and the cutting accuracy is ±1mm, which does not hurt the woven net and insulation skinCompressed Air0.5-0.7Mpa
    Screening Can Cutting5-55mm, cutting accuracy ±0.4mmOptionalMax.12 PCS Crimping Module ((with programmable crimp height)
    Screening Can Reversal5-20mmQuality AssurancePull force
    Height
    Crimp-height Measurement
    Seal Module
    RXM
    Linquan MES System
    Laser Inkjet Print
    Tinning
    Twisting
    Stranded Wire
    Inner Skin Cutting0-55mm, stripping precision ±0.5mm can be full
    stripping and half stripping; The cutting precision
    ±0.05mm



    Precision transmission and alignment
    Professional high-voltage line transmission module, to achieve precise transmission of different specifications of high-voltage wire.
    During transmission, the wire is straightened synchronously to make its transmission smoother and more accurate.

    Automated inkjet printers mark the wires
    The marked wires are picked up via a shuttle device and guided in loops to the processing machines.
    Continuous data flow and traceability manufacturing data can be despatched at once to the system through a network. The quality data from the
    The manufacturing manner is saved for every wire harness, and traceability is guaranteed at all times.

    Cutting Precision
    It is based on a capacitive measuring principle, is integrated into the blade holder and can be operated using any standard stripping
    blade.
    The sensitivity of the monitoring can be configured using setting parameters.
    Defective wire ends are detected automatically and rejected.
    Cutting length shorter than 600mm, error range 0.5mm+

    Self-Developed Crimping Head
    Pass CPA+ pressure stability test CMK can reach to 4.0 or higher,far higher than the industry standard 1.6(Detailed data reports
    can be provided)
    Higher stability and accuracy
    Adjust height on touchscreen
    The crimping machine head, Laser stripping aluminum foil, Screening Can cutting and can be added according to customers need.
    The equipment is modular and can be matched according to product types.

    Self-Developed CCD Visual Inspection
    CCD Visual Inspection detect the Coreless crimping, Crimping without stripping, Deep and shallow crimping, Core wire splay, Half
    packing of insulation layer and provide alarm.
    Core Wire Online Inspection System
    Detect the Copper Wire Inspection Number and Stripping Length Inspection and provide alarm.
    Self-Developed Online Pressure Inspection
    Detect the Terminal Presence, Deep or shallow crimping and Coreless crimping and provide alarm.

    Magnetic Levitation Linear Motor
    Fast handling Speed
    High position accuracy
    Quiet,long service life, low maintenance cost
    High precision

    Untwisting of the wires
    Unwound wires are always twisted. A special
    untwisting module removes this twist. The
    wires are then 100% straight, which is crucial
    for the subsequent fully automatic insertion.

    Versatile seal insertion
    Double-end crimping with the function of double-end housing Insertion.
    Simultaneous multiple housing insertio.
    The latest generation seal module creates the ideal conditions for the efficient insertion of High voltage wire seals.
    Efficiency reach 18 sec per single-sided loading.
    Drawing force inspection and discharge defective products while selecting keep the qualigy.

    Special adjustment device for final harness
    Automatic wiring harness adjustment device, free hands, one step to complete the finished product

    Processing samples








































































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