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4 Column Rubber Conveyor Belt Production Line 1200 Ton Rubber Vulcanizer

Categories Rubber Conveyor Belt Production Line
Brand Name: HUALONG
Model Number: XLB-Q1200x2500x1/10.00MN
Certification: ISO,CE
Place of Origin: CHINA
MOQ: 1 set
Price: USD80000
Supply Ability: 10 sets/month
Delivery Time: 60 days
Packaging Details: in bulk
Material: cast steel
Color: blue,green
Belt width: 800mm
Structure: Steel
Total thickness: 20MM
press size: 1200x2500mm
warantee: 1 year
Certificate: CE,ISO
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    4 Column Rubber Conveyor Belt Production Line 1200 Ton Rubber Vulcanizer

    rubber conveyor belt vulcanizing press machine production line production line

    Rubber Conveyor Belt Production Line 1200×6000×2/1200 Ton Rubber Vulcanizer


    1. Equipment use:

    It is suitable for the vulcanization of rubber products.

    1. Equipment implementation standards:
    Standard codeStandard Item
    GB/T 25155-2010Rubber Vulcanizer
    GB/T9166-2009Four-column hydraulic press accuracy
    HG/T3229-2011Detection method of flat vulcanizer
    GB25432-2010Safety requirements for flat vulcanizers
    GB/T3766-2001General technical conditions for hydraulic systems
    HG/T2398-92Product quality classification and inspection rules for flat vulcanizers
    JB/T3818-2014Hydraulic press technical conditions
    JB9967-1999Hydraulic noise limits

    3. Scope of supply:

    3. 1 Main machine1 set

    3. 2 Hydraulic control system 1 set

    3. 3 Electrical control system1 set

    3. 4 Steam pipeline inside the equipment1 set

    3. 5 Mold shifting devices2 sets

    4. Equipment working environment and energy conditions:

    5.1. Environmental conditions:

    1) Ambient temperature: -5~+45 C°

    2) Relative humidity: ≤ 80%

    5.2. Equipment energy requirements (user configuration):

    1) Power supply: three-phase alternating current, AC 380V±5% 50Hz

    2) Hydraulic oil grade: L-HM46 (No. 46 anti-wear hydraulic oil)

    3) Steam: dry saturated steam, pressure ≥ 0.8 Mpa

    5. Technical content:

    Main machine:
    1StructureFrame type
    2Cylinder pressurization directionbottom to top
    3Clamping force1200 Ton
    4Hot plate size1200×6000×80 mm
    5Hot plate qty.4 pieces
    6Hot plate parallelism≤ 0.2 mm
    7Hot plate roughness

    Working surface Ra 1.6

    Non-working surface Ra 3.2

    8Hot plate distance500 mm×2
    9Number of working layers2
    10Cylinder effective stroke1000 mm
    11Master cylinder diameterφ400 mm
    12Number of master cylinders5
    13Clamping speedNearly 9mm/s
    14Mold opening speedBy own weight
    15The horizontal level of the plane on the lower hot plate400 mm
    17Appearance main colorCoating according to the European standard color card number provided by the buyer
    Hydraulic control system:
    1Rated working pressure of hydraulic systemMax 19.1 Mpa
    2Pressure controlPressure Sensor
    3Compensation functionAutomatic (the oil pump automatically starts to supplement the pressure)
    4Overpressure protectionAutomatic overpressure relief
    5Fuel tank level gaugeInstall a visual glass level gauge
    6Fuel tank locationOn the ground on the side of the host
    Electrical control system
    1Control Description

    1. PLC+ HMI control, with manual and automatic control modes

    2. Control mode description:

    1) Manual: Press the work button to complete the corresponding process action.

    2) Automatic: One-key start to complete a process action cycle.

    2Touch screen(HMI)

    1. Set parameter setting and operation interface.

    1) Parameter setting: vulcanization pressure, vulcanization time, exhaust pressure, exhaust time, exhaust times, and supplementary pressure.

    2. Parameter modification authority can be set (password entry can prevent random parameter changes).

    3Electrical cabinetVertical electrical cabinet + operation button box (installed on the rack of the mold transfer device)
    4AlarmFlash + Buzzer
    Heating part
    1ModelPure heating constant temperature mode
    2Hot plate heating mediumSteam
    3Vulcanization temperatureMax 190 ℃
    4Hot plate temperature detection displayEach hot plate is equipped with 2 temperature detection displays (PT100), and the temperature is displayed on the HMI screen
    Die moving device
    1Qty.2 sets
    2FunctionPower push-pull mold into and out of the host
    3Location1 set for each of the front and rear operation surfaces of the host
    4Power driveHydraulic motor
    5Shift formwork load bearingMax 5000 Kg
    6Moving speedMax 40mm/s
    7Move out of the extreme distanceThe entire mold is moved out of the machine

    QINGDAO SHENGHUALONG RUBBER MACHINERY was established in 1967,have employee more than five hundreds,
    manufacturing for rubber machine and laminating machine.
    As a rubber machinery manufacturer ,Hangsen has land for more than 50000 square meters, with a total assets of more than USD 100million, more than 500 employees, and 60 mechanical engineers,

    The company is one of the largest private enterprises engaging in professional produce rubber machine .
    We 8 meters gantry type milling machine,
    TK6913B CNC boring and milling machine
    TPX6213 floor boring
    TPX6113 milling and boring machine
    Vertical machining center
    CY-K630 CNC lathe
    2.5 Meters vertical lathe and other large advanced processing equipment
    We mainly produce following machinery.
    Radial tire equipment
    XK-660 Rubber open mixing mill
    42 to 65.5 inch double mold vulcanizing machine
    75-105 inch single mold vulcanizing machine
    Internal mixer series, Rubber mixing mill series, Extrusion and filter series
    Tyre tube, flap, inner tube plate vulcanizing machine
    Waste tire recycling line
    Rubber reclaim sheet line and so on,
    We can also design and manufacture for various non-standard rubber machinery and equipment according to the customers requirement.
    Our company always follows the market concept of “Market demand first , Customer first.
    Till now,We have exported to more than 40 countries,enjoy a good reputation in the world market.

    FAQ

    I: Why choose us?

    l.More than 30 years history of SHENGHUALONG factory.

    6-8 years foreign sales experience staff, more efficiency and professional. Engineers oversea service more than 30 countries.

    2.ISO: 9001, CE, BV certification approval.

    3.Service timely, promise to give solution within 12 hours, guarantee customer trouble free.

    4.Short delivery date, no delay. Accept urgent order for prompt shipment.

    Q2: What about delivery date?

    It will be according to the quantity of machines. Normally machines will be shipment within 20-30 days after get deposit, no delay.

    Accept urgent order for prompt shipment.

    Q3: What's the warranty statement?

    We warrants all the products manufactured by us to free from defects in material and workmanship. Under normal use of a period of 12 months or 36 months after the date of the original purchase.

    And we have after warranty service: video technical support, online support, spare parts will be offered to you.

    Q4: What about oversea service ?

    We will arrange oversea setting up and training works if customer need. Customer should pay for accommodation, tickets and salary.

    QINGDAO SHENGHUALONG Rubber Machinery Co.,Ltd

    We are manufacturer for rubber machine, which have more than forty years' experience.

    Quality 4 Column Rubber Conveyor Belt Production Line 1200 Ton Rubber Vulcanizer for sale
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