About Ultrasonic Welding Procces:

Ultrasonic generator converts electrical power to the correct frequency and voltage for the transducer to convert into mechanical vibrations. The user interface also allows the operator to enter the required welding parameters.

Transducer stick is the part of the machine that provides the ultrasonic mechanical vibrations. It is generally a three-part unit consisting of transducer, booster and welding horn the transducer, converts the electrical energy from the generator to the mechanical vibrations used for the welding process. It consists of a number of piezo-electric ceramic discs sandwiched between two metal blocks.

The the welding horn delivers the ultrasonic energy to the component being welded. This will ensure that maximum energy transfer between the horn and the component is achieved. Usually, the tip of the horn is profiled to match the contours of the component.