Horizontal Continuous Polyurethane Foam Production Line 18m Length with 100-300kg/min Output for Furniture and Pillow Manufacturing
Price:
inquiry
MOQ:
one set
Delivery Time:
45days after receive downpayment
Brand:
ZHMACH
Product Description
Product Overview
Horizontal continuous polyurethane foam production line designed for manufacturing furniture cushions, pillows, and flexible foam products. This industrial system features advanced automation and precision control for consistent foam production.
Technical Specifications
Machine Dimensions & Components
- Foaming Control Platform: 3m × 2.52m × 0.7m
- Oven Declining Board: 6.8m × 0.98m-2.3m
- Oven Side Links: 18m × 2.3m × 1.2m
- Oven Machine Frame: 18m × 4m × 3m
- Oven Inner Conveyer Line: 18m × 2.3m × 0.83m
- Foam Block Cutter: 2.3m × 1.30m (cross-type knife belt)
- Side Film Lift System: 1 set
Performance Specifications
| Parameter | Specification |
|---|---|
| Oven Length | 18m |
| Foaming Height | 1.0-1.25m |
| Foaming Width | 1.0-2.25m |
| Foaming Density | 8-100kg/m³ |
| Conveyer Belt Speed | 0-8m/min |
| Total Power Consumption | 130KW |
| Maximum Output | 100-300kg/min |
| Foaming Speed | 2000-7000r/min |
Control & Automation Features
- 13 material groups with man-machine interface
- PLC control system for dual-formula continuous foaming
- Full inverter control synchronized with production line
- Adjustable oven declining board and side links via control box
- Material spraying via adjustable down sprayer head or trough overflow pipe
Pneumatic & Flow Meter Equipment
| Model | Pass Caliber | Application | Quantity | Brand |
|---|---|---|---|---|
| K-301L/75DA Cross Valve | G2″ | POP, PPG, CaCO3, Foam | 3 | Korea |
| K-301L/63DA P Cross Valve | G1″ | TDI Foam | 1 | Korea |
| K-301L/32DA Cross Valve | G½″ | Small Materials, Flame Retardant, Anti-yellow | 9 | Korea |
| DK800 Glass Flow Meter | 20-200 L/h | AIR | 1 | China |
| FA10-15 Glass Flow Meter | 40-400 L/H | H2O | 1 | China |
Packaging & Shipping Information
The machine is primarily nude packed with select components in wooden cases. Standard shipping requires 2×40HQ containers + 1×20GP container. We optimize packaging to minimize freight costs while ensuring safe delivery.
Frequently Asked Questions
Installation & Testing Timeline
Complete installation requires approximately 30 days with 1-2 engineers, followed by 15 days for electrical connection and machine testing. Total timeline: 45 days.
Engineer Support Costs
Engineering support costs $40 per day per engineer, plus visa fees, round-trip tickets, and accommodation expenses.
After-Sales Support
24-hour technical support available via phone or email. We can assist with troubleshooting and provide experienced engineers for ongoing factory operations.
Product Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Zehui machinery equipment co., ltd
Location
Industrial Zone of Tangshi, Gaobu town, DongGuan City GuangDong Province,China
Contact Person
Wang