NPK Compound Fertilizer Production Line 15 Tons Per Hour for Ball Shape Granules with Ammonium Nitrate Compatibility
The composite organic fertilizer production line is key equipment for the fertilizer manufacturing industry. This system is suitable for cold granulation of fertilizers and high-volume production of low-concentration formulations. The machine housing features special rubber sheet lining or acid-resistant stainless steel plates, with broach mechanisms that replace traditional equipment and automatically remove scar tissue buildup.
Key advantages include high spheroidization strength, excellent appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life, and convenient operation and maintenance.
We provide individual equipment components such as material mills, material mixers, fertilizer dryers, and fertilizer cooling machines. We also offer complete turnkey compound fertilizer pellet production lines.
Chemical fertilizer raw materials consist of single-variety chemical fertilizers. A complete organic fertilizer pellet production line includes feed grinding, mixing, granulating, drying, cooling, and packaging processes.
Compound fertilizer contains two or all three of the essential plant nutrients—Nitrogen, Phosphorus, and Potassium—as well as microelements such as Boron, Manganese, Copper, Zinc, and Molybdenum. Raw materials can be in powder or bulk form, primarily including:
| Nitrogen Sources | Phosphorus Sources | Potassium Sources |
|---|---|---|
| Calcium nitrate | Single superphosphate | Kainit |
| Urea | Rock phosphate | Potassium chloride |
| Ammonium bicarbonate | Dicalcium phosphate | Potassium sulphate |
| Ammonium chloride | Triple superphosphate | Potassium nitrate |
| Nitrate of soda | ||
| Ammonium sulphate nitrate | ||
| Ammonium sulphate | ||
| Ammonium nitrate |
The compound fertilizer production line typically includes 9 processes: batching, grinding, mixing, granulating, drying, cooling, screening, coating, and packaging. Batching, mixing, granulating, drying, and screening processes are essential, while other processes are optional based on production capacity requirements.
| No. | Process | Machines | Function |
|---|---|---|---|
| 1 | Batching | Automatic batching machine | Ratio raw materials by formula |
| 2 | Grinding | Grinder | Grind granules to powder |
| 3 | Mixing | Mixer | Mix powder evenly, add water or micro-elements if necessary |
| 4 | Granulating | Feeding machine & Granulator | Feed mixed powder into granulator evenly and form fertilizer granules |
| 5 | Drying | Dryer, Hot stove, Cyclone | Dry fertilizer granules with hot air and collect dust |
| 6 | Cooling | Cooler, Cyclone | Cool fertilizer granules and collect dust |
| 7 | Screening | Screener | Screen out required size from fertilizer granules |
| 8 | Coating | Coating machine | Coat color, anti-blocking agent, microelements on fertilizer granules |
| 9 | Packaging | Air compressor & Packaging machine | Generate power and package fertilizer granules into bags |
- Pelletizing extrusion granulator with granulation, grinding, and pelletizing new process
- Complete ball machine controls particle size via pore template, with template replacement for different sizes
- Uniform, smooth, sleek particles with high strength and excellent fluidity
- Fertilizer organic fertilizer content exceeds 95%
- Complete system includes original three-ball machine with low-temperature drying, cooling, and screening
- Low equipment investment and operating costs with microflora survival rate greater than 90%
- Machine housing uses special rubber sheet lining or acid-resistant stainless steel plates
- Broach mechanism replaces traditional equipment, automatically removing scar tissue
- High spheroidizing strength, excellent appearance, corrosion resistance, wear resistance, low energy consumption, long service life, and convenient operation and maintenance
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