Designed for quarry and mining applications, Huatao replace Tufflex screens combine polyurethane-coated wire ropes (1.5-12mm diameter) and synthetic cords to deliver superior performance over traditional woven wire. The polyurethane coating—applied to both rope types—creates a non-stick surface that prevents material adhesion and clogging, a common issue with older screen media.

Apertures, available in square or rectangular shapes, span 1.5mm to 45mm, with custom rectangular slots as narrow as 0.7mm for fine separation tasks. This versatility makes Tufflex suitable for everything from coarse aggregate screening to precise mineral classification.

Its construction—fully or partially welded—adds durability, while optional welded polyurethane sheets reinforce areas prone to impact, such as near hooks, further enhancing wear resistance.

What sets Huatao Replace Tufflex apart is its compatibility with existing equipment: no modifications are needed to replace woven wire screens. Maintenance remains straightforward, with tension checks mirroring traditional protocols. In end-tension setups, synthetic cords can be positioned cross-flow or beneath wire ropes, aiding particle stratification. The result? Improved screening quality, reduced clogging, and longer intervals between replacements—key for maximizing productivity in busy operations.

HUATAO guarantees industry-leading quality with our Ultra-Wear panels, backed by an 18-month warranty. Our global logistics network ensures delivery within 3 weeks for standard sizes, with custom configurations available in 4-5 weeks. Every panel undergoes rigorous ISO 9001-certified quality checks to ensure optimal performance in your mineral processing operation.

At HUATAO, we stand behind the quality and performance of our Tufflex Ultra-Wear Mining Screen Panels. Each panel undergoes rigorous ISO 9001-certified quality control to ensure it meets the highest industry standards.

A close-up of the Tufflex Screen Mesh hooks showing detailed construction:

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