Hot Alkaline Water Rinsing 5 Gallon Bottling Line - 120 BPH Capacity with SUS304 Construction and PLC Control
Price:
USD $4250/set
MOQ:
1 set
Delivery Time:
15-20 working days
Brand:
FILL PACK
Product Description
Complete 5 Gallon Bottling Line Overview
This fully integrated 120 BPH hot alkaline water rinsing system provides comprehensive bottling capabilities for 5-gallon containers. The complete line includes semi-automatic de-capping and washing, monoblock rinsing-filling-capping, roller conveyor, label shrink tunnel, inspection lighting, and solid ink roll coding machine.
Equipment Specifications
| Component | Model | Dimensions (mm) | Quantity |
|---|---|---|---|
| Semi-auto De-capper & Washer | BS-1 | 600×600×2000 | 1 set |
| Monoblock Rinser-Filler-Capper | QCF-120 | 3400×780×1950 | 1 set |
| Roller Conveyor | / | 2000 length | 1 set |
| Checking Light | CL-1 | 1000×100×450 | 1 pc |
| Label Shrink Tunnel | / | 600×600×1000 | 1 set |
| Solid Ink Roll Coding Machine | FP-380F | 440×345×300 | 1 set |
Key System Features
• 120 bottles per hour production capacity
• Hot alkaline water rinsing technology
• Full SUS304 stainless steel construction
• Mitsubishi PLC control system
• Linear cylinder drive mechanism
• Four-stage washing process with heating option
• Automatic cap sorting and capping
• Solid ink coding with instant drying
Technical Parameters
Semi-auto De-capper & Washer
Power: 1.12KW (without heating), 2.12KW (with heating)
Plate thickness: 1mm | Machine cube size: 25×25mm | Cube thickness: 1.5cm
Monoblock Rinser-Filler-Capper
Rinsing pumps: 2×0.37KW | Filling pump: 0.55KW | Cap sorting motor: 0.09KW
Dimensions: 3100×570×1450mm (side loader) / 2700×570×1720mm (top loader)
Weight: 400kg
Operation Process
The system operates through a coordinated sequence: manual jar loading → automated de-capping → four-stage washing (soap, disinfectant, recycling water, pure water) → gravity transfer → precision filling → automatic capping → labeling and coding.
Control System
Advanced Mitsubishi PLC provides automatic operation mode with manual override for maintenance. All cylinder travel distances are pre-calculated for optimal performance.
Coding Capabilities
Solid ink roll coding machine features photoelectric integration technology for instant printing and drying. Capable of printing production dates, batch numbers, expiration dates, and inspection certifications with automatic counting and positioning.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Zhangjiagang City FILL-PACK Machinery Co., Ltd
Location
H-No15, GuoTai north rd, Yangshe town,Zhangjiagang city,JiangSu province, China
Contact Person
Alice Gu