Automatic One-Press Bale Formation: Y81Q-250 Hydraulic Metal Baler
Automatic One-Press Bale Formation: Y81Q-250 Hydraulic Metal Baler
Product Overview
The Y81Q-250 Hydraulic Metal Baler features automatic one-press bale formation, designed to streamline operations and reduce manual labor. Ideal for steel mills, automotive recyclers, and industrial scrap yards, it produces consistent high-density bales efficiently. The medium-sized, customizable material box and front push-out system allow safe handling of diverse scrap materials without manual interference, while optional PLC-based remote control enables fully automated operation.
Applications (Expanded)
The Y81Q-250 can process a wide variety of scrap materials, making it suitable for multiple industries:
- Steel and iron scrap: sheet steel, rods, structural steel, iron filings
- Automotive scrap: car bodies, chassis, steel frames, dismantled parts
- Aluminum and non-ferrous scrap: aluminum alloy profiles, aluminum sheets, copper wires, copper scrap
- Industrial waste: machinery offcuts, discarded tanks, industrial metal scraps
- Household & packaging waste: aluminum cans, paint buckets, small metal containers
- Construction & demolition scrap: steel rods, aluminum frames, metal pipes, mixed construction debris
SEO-friendly phrases:
- “Automatic hydraulic scrap baler”
- “One-press metal baler for industrial recycling”
- “Hydraulic baler for steel, aluminum, copper scrap”
Core Advantages
- PLC Automation / One-Press Operation: Reduces labor, ensures consistent bale formation, and improves operator safety.
- High Compaction Force: 2500 kN main cylinder, 500 kN cover cylinder, 250 kN push-out cylinder for uniform high-density bales.
- Medium-Sized Material Box (1600×1200×600 mm): Customizable to customer’s desired bale size and daily production requirements.
- Front Push-Out System: Quick and safe bale ejection.
- Durable Construction: Heavy-duty hydraulic cylinders and NM500H wear plates provide long-term reliability.
- Automatic Oversize Handling: Side blades cut oversized scrap, preventing jams.
- High Productivity: 2.2–3.5 tons/hour depending on scrap type.
How It Works
Scrap is loaded into the material box, compressed by the main and cover cylinders, and ejected via the front push-out system. The PLC-based remote control allows one-press bale formation, reducing manual intervention. Oversized scrap exceeding the box dimensions is automatically cut by the side blades. The system supports continuous high-volume operation with minimal downtime.
What Problem It Solves / Sector Focus
- Small to Medium Scrap Yards: Minimizes labor, improves safety, and ensures uniform bale formation.
- Household & Packaging Scrap: Efficiently compresses small items like aluminum cans and paint buckets.
- Steel Mills & Automotive Recycling: Standardizes bale formation with minimal operator involvement.
Key Specifications
| Parameter | Specification |
|---|---|
| Max Thrust (Main Cylinder) | 2500 kN |
| Cover Cylinder Force | 500 kN |
| Push-Out Cylinder Force | 250 kN |
| Bale Density | ≥2000 kg/m³ |
| Cycle Time | ~90 seconds (empty load) |
| Material Box | 1600 × 1200 × 600 mm (medium-sized, customizable) |
| Bale Size (WxHxL) | 50–600 × 1200 × 600 mm |
| Motor | 30 kW ×1 |
| Hydraulic Pump | A4V-125, 31.5 MPa |
| Control | Manual valve operation with emergency stop & protective door; optional PLC remote control |
| Construction / Durability | Heavy-duty hydraulic cylinders, NM500H wear plates |
| Productivity | 2.2–3.5 tons/hour |
FAQ
Q1: What is the maximum bale size?
A1: Width 600 mm, height 1200 mm, length 50–600 mm depending on material load.
Q2: Can the machine operate continuously?
A2: Yes, the Y81Q-250 is designed for high-volume continuous operation with minimal downtime.
Q3: What types of scrap can be processed?
A3: Handles a wide range of ferrous and non-ferrous metals, including steel sheets, iron scrap, car bodies, chassis, aluminum alloy profiles, aluminum sheets, copper wires, copper scrap, beverage cans, empty paint buckets, and other industrial/construction metal waste.
Q4: How does the front push-out system improve efficiency?
A4: Quick and safe ejection of bales reduces manual labor and speeds up workflow.
Q5: Is remote operation possible?
A5: Yes, in addition to manual valve operation, the system can be upgraded with PLC-based remote control for safer and easier handling.
Q6: How durable is the machine?
A6: Heavy-duty hydraulic cylinders and NM500H wear plates ensure stable operation under continuous high-load cycles.
Q7: What happens if scrap metal is larger than the material box? Will it get stuck under the cover?
A7: No. The Y81Q-250 is equipped with high-strength cutting blades on both sides. Oversized scrap is automatically cut, preventing jams and eliminating the need for pre-cutting.
Q8: If I want to inquire about a baler suitable for my facility, what information should I provide and how can I contact you?
A8: To recommend the most suitable baler, please provide:
- Photos of your scrap materials to show type, shape, and size.
- Desired bale size, which can be customized based on storage and transport needs.
- Expected hourly production to match compaction force and cycle requirements.
- Destination port or shipping requirements for logistics planning.
Contact via WhatsApp: +86 13003381217 for a customized solution tailored specifically to your scrap recycling needs. Providing detailed information ensures accurate recommendations and smooth operation.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.