300kN Crush & Nail Penetration Tester Battery Safety Test Chamber
300kN Crush & Nail Penetration Tester Battery Safety Test Chamber
Complied Standards & Clauses
Conforms to SAE J2464 Standard (Clause 4.3.3.1: Penetration Test; Clause 4.3.6.1: Crush Test), AIS 038 crush test in page no. 79 of 106 cl.no. 3.2, Nail penetration test in page no. 101 of 106 cl.no. 3.3.2 (a), IEC62133-2012, IS0 12405-4:2018, etc.
Equipment Overview
The Battery Crush and Nail Penetration Test Chamber is a high-precision safety testing system designed for single cells and power battery modules. With a maximum force of 300kN, this advanced tester accurately evaluates battery safety under extreme conditions, including crushing, deformation, and short-circuit scenarios.
Equipped with real-time voltage, force, displacement, and speed monitoring, the system ensures precise control throughout the test. The intuitive software allows you to set test conditions based on pressure, deformation, or voltage — individually or in combination — and automatically stops the test when any condition is met.
The dedicated control motherboard records all critical data and communicates instantly with the computer, enabling easy data tracking, comparison, and report generation. Ideal for battery manufacturers and R&D labs, this tester ensures compliance with international safety standards while providing reliable, repeatable results.
Technical Parameters
| User battery cell size |
Maximum size (length x width x height): 300*300*250mm, weight: 18kg-30kg |
| Test space | 1000×1000×1000mm (width, depth and height) |
| Power | 25KW |
| Dimensions | 1200×1500×1850mm (width, depth and height, subject to actual design) |
| Weight (approx.) | 800kg |
| Smoke exhaust port | Smoke exhaust port is 100mm in diameter |
| Test hole | A 50mm hole is opened on each side |
| Pressure range | 1～300kN, sensor maximum range 306kN |
| Drive method | Servo Motor +Electric cylinder drive |
| Pressure resolution | 0.01kN |
| Pressure accuracy | ±1%FS |
| Pressure holding time | 0~99min59s, can be set |
| Crush acupuncture speed | 0.1-83mm/s (adjustable) |
| Speed accuracy | 0.1mm/s~5mm/s, accuracy ±0.05mm/s; 5mm/s~83mm/s, accuracy ±0.1mm/s |
| Speed resolution | ≤0.01mm/s |
| Displacement | 0～300mm |
| Displacement accuracy | ±0.1mm |
| Steel needle |
1) Specifications: Φ3mm, Φ4mm, Φ5mm, Φ6mm, Φ8mm, Φ20mm 2) Length: L=200mm 3) Material: Heat Treatment of Steel 4) Angle: 45°~60° 5) Quantity: 2 each |
| Unit conversion | Kgf, N, kN |
| Crush head |
1, R75*250mm semi-cylinder, easy to disassemble. 2, 2R75*250mm semi-cylinder, easy to disassemble.
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| Flat crush head |
With a flat crush head 1. Semi-cylinder crush head: radius is 100mm, i.e., R100mm * 250mm. (Customize according to customer’s requirement) 2. Flat crush head. |
| Crush needle direction | Crush and acupuncture from top to bottom |
| Force display | Computer display |
| Sensor resolution | 1／10000 |
| Temperature acquisition system | Temperature acquisition frequency: 100ms |
| Temperature acquisition range 0～+1000℃ | |
| Temperature resolution: 0.1℃ | |
| Temperature acquisition channel: 2 channels | |
| Temperature measurement accuracy: ±0.5℃ | |
| Voltage acquisition system | Voltage sampling frequency: 100ms |
| Voltage acquisition accuracy: ≤±0.5%FS | |
| Resolution: 10mV | |
| Voltage acquisition range: 0~100V | |
| Voltage acquisition channel: 1 channel | |
| Sampling line length | 2m |
| Acquisition frequency | ≥50Hz |
| Cutoff condition | Pressure, voltage and deformation can be set separately and monitored simultaneously. The test can be stopped as long as any one or more variables reach the set value. |
| Equipment structure | Box-type structure |
| Power Supply | 380V |
| Control method | Remote computer control, distance ≥10m |
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