Custom 0.1mm 304 Stainless Steel Etched Filter Screen Mesh for Smoke Detectors - 25 Micron Holes ±0.01mm Tolerance
Price:
80-100USD
MOQ:
10
Delivery Time:
2-3 weeks
Brand:
XHS/ Customized
Product Description
Precision Etched Stainless Steel Filter Mesh for Smoke Detectors
Our custom stainless steel smoke detector mesh is manufactured using advanced photo chemical etching technology, delivering exceptional precision and consistent quality. This micro-perforated filter enables smoke particles to pass through while effectively blocking dust and insects, enhancing sensor accuracy and system reliability in modern detection applications.
Technical Specifications
| Parameter | Specification |
|---|---|
| Material | SUS 304 / 316 Stainless Steel |
| Thickness Range | 0.05 mm - 0.5 mm (customizable) |
| Hole Size | As small as 25 microns |
| Pattern Tolerance | ±0.01 mm |
| Mesh Types | Round, square, or custom-designed openings |
| Formats | Sheets, rolls, or custom cut shapes |
| Manufacturing Process | Photo chemical etching |
| Surface Finish | Clean, burr-free, optional passivation |
Key Features
- Precision micro-holes created through photo chemical etching with high consistency and burr-free edges
- High corrosion resistance using premium-grade stainless steel for long-term indoor or outdoor applications
- Fine filtering capability ensures accurate smoke detection while preventing false alarms from debris
- Fully customizable design with adjustable hole size, pattern, thickness, and shape
- Ultra-thin and lightweight construction maintains structural strength while minimizing device weight
Applications
- Smoke detectors and fire alarm systems
- Air quality sensors
- Gas detectors
- Safety monitoring systems
- Environmental sensing equipment
- IoT-enabled smart home devices
Manufacturing Process: Photo Chemical Etching
The mesh is produced using advanced photo chemical etching technology. A light-sensitive photoresist is applied to stainless steel sheets, then exposed to UV light through a patterned mask. After development, the exposed areas are chemically etched to form ultra-precise holes. This method ensures tight tolerances, clean edges, and high design flexibility without mechanical stress or deformation.
Benefits of Chemical Etching
- Stress-free process with no mechanical deformation or thermal distortion
- Tooling cost savings with no expensive molds or dies required
- Rapid prototyping for faster turnaround from design to production
- Design flexibility for easy modification of hole size, shape, or layout
- Batch consistency ideal for mass production with tight tolerances
Custom Order Process
- Submit your design with specifications (material, thickness, aperture, size)
- Review and confirm prototype sample
- High-precision production with strict quality control
- Fast global shipping with flexible packaging options
Contact us today for a free quote or engineering consultation to develop tailored mesh solutions that enhance your smoke detector system performance.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shenzhen Xinhaisen Technology Limited
Location
ShaJing, Baoan, Shenzhen City, Guangdong Province, China
Contact Person
Haily Huang