Small Footprint Servo Robot Feeder For Stamping Press Line PLC And HMI
Price:
Negotiable
MOQ:
1
Delivery Time:
60 days
Brand:
Qicheng
Product Description
Servo Robot Feeder for Stamping Press Line
A Servo Robot Feeder represents the intersection of high-speed NC feeding and robotic dexterity. Unlike traditional mechanical grippers, a servo-driven robotic feeder uses independent motors for every axis of motion, allowing for fully programmable stroke lengths, lift heights, and velocity profiles. This solution emphasizes expertise in precision motion control and trustworthiness through advanced collision avoidance.
High-Precision Servo Robot Feeders for Stamping Lines
Intelligent Material Handling for High-Speed Press Shops
The core advantage of a Servo Robot Feeder is its ability to synchronize perfectly with the press's continuous motion. Instead of a "stop-and-go" handshake, the servo feeder uses Electronic Cam (E-Cam) technology to track the press crankshaft position in real-time. This allows the feeder to begin its entry into the die area while the slide is still ascending, maximizing Strokes Per Minute (SPM) without risking a collision. Whether used for Blank Loading, Inter-press Transfer, or Parts Removal, servo feeders provide the vibration-free stability required for high-strength steel and sensitive aluminum components.
Technical Specification Matrix
Quantifiable metrics for professional engineering evaluation.
| Feature | Specification | Operational Benefit |
|---|---|---|
| Drive System | Multi-Axis AC Synchronous Servos | Zero-backlash, high-acceleration motion |
| Transfer Speed | Up to 15 - 25 SPM | Optimized for high-volume tandem lines |
| Positioning Accuracy | ±0.03 mm | Eliminates manual adjustment during setup |
| Max Stroke Length | 1000mm - 3500mm (Customizable) | Adaptable to various press bed sizes |
| Control Architecture | Motion PLC / EtherCAT / PROFINET | Sub-millisecond synchronization with Press |
| EOAT Compatibility | Vacuum / Magnetic / Pneumatic Grippers | Versatile handling for any part geometry |
| Safety System | Dual-Channel Functional Safety | PL e / SIL 3 certified protection |
Core Application Scenarios
Demonstrating practical experience in automated metal forming.
- Automotive Tandem Lines: Transferring medium-to-large panels between multiple presses with complex "Lift-Shift-Place" trajectories.
- High-Speed Blank Loading: Picking individual blanks from a de-stacker and centering them into the first draw station with high repeatability.
- Deep-Draw Press Feeding: Utilizing the servo's programmable "Z-axis" to dive deep into a die cavity and extract complex parts safely.
- Multi-Station Progressive Feeding: Replacing mechanical transfer bars with independent servo robots for greater flexibility in part pitch.
Technical FAQ: Why Servo-Driven Robotics?
Building Trustworthiness through expert technical transparency.
Q1: How does a Servo Feeder improve "Die Life" compared to mechanical feeders?
Mechanical feeders often have "harsh" engagement points that cause vibration. A Servo Robot Feeder uses optimized S-Curve acceleration. By smoothing the start and end of the transfer motion, it reduces the shock transmitted to the die and the press bolster, significantly reducing fatigue wear on precision guiding elements.
Q2: Can the feeder be programmed for different "Part Orientations" between presses?
Yes. Because each axis is servo-controlled, you can program a "Wrist Rotation" or a "Tilt" during the transfer. This allows the part to be re-oriented to match the angle of the next die without needing a separate, expensive turnover station. All parameters are saved in the HMI "Recipe" for instant recall.
Q3: What happens if the press performs an Emergency Stop (E-Stop)?
The Servo Feeder is integrated into the press's Safety PLC. In the event of an E-Stop, the feeder executes a "Safe-Stop" or a "Retract-to-Home" move based on the crankshaft angle. Because it is servo-driven, the feeder "knows" exactly where it is in 3D space and can halt its momentum within millimeters to avoid damage.
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Company
Zhejiang SAS Intelligent Technology Co.,Ltd.
Location
No. 1668, Yedao Road, Haiyan Economic Development Zone, Jiaxing City, Zhejiang Province, China
Contact Person
Mike