Integrated ABB High Tonnage Robotic Stamping Line Tandem Line Press High Speed
Price:
Negotiable
MOQ:
1
Delivery Time:
60 days
Brand:
Qicheng
Product Description
Integrated ABB Robotic Stamping & Heavy-Duty Tandem Press Automation
Zhejiang Qicheng Intelligent Technology delivers specialized automation solutions for High Tonnage Press Lines (1200T - 2500T+). By integrating world-class ABB 6-axis and 7-axis robotics with proprietary SAS Intelligent Control, we transform traditional tandem lines into high-velocity, data-driven production systems that maximize yield, safety, and long-term mechanical integrity.
Advanced Kinematic Engineering & Synchronization
Our systems utilize ABB StampWare and high-resolution electronic camming to track press crank angle in real-time, creating the optimal "handshake" between robot and press ram.
- Dynamic "Fly-Through" Entry: Robots calculate Safe-Entry Vectors during ram ascent, gaining 1.5 - 2.0 extra Strokes Per Minute (SPM) for maximum asset utilization
- Seismic-Isolated Foundations: Polymer-Filled Seismic Pedestals decouple robots from ground-borne shocks, maintaining consistent repeatability of ±0.05mm over 15-year operational lifespan
High-Inertia Payload & Material Management
Engineered for the extreme physics of Heavy-Duty Metal Forming, where mass-in-motion presents the primary engineering challenge.
- Payload Authority (Up to 800kg): ABB IRB 8700 deployment with TrueMove™ and QuickMove™ algorithms ensures structural stability during high-G maneuvers with large components
- Multi-Material Versatility: Integrated de-stacking stations with Magnetic Fanners, Air-Knife Separators, and Eddy Current Sensors enable seamless switching between materials while protecting Class-A surfaces
SAS Intelligent Ecosystem: Data-Driven Reliability
Our smart factory solutions operate on transparency and predictive logic, eliminating traditional maintenance guesswork.
- Predictive Maintenance (PdM) & SAS Cloud: 24/7 monitoring of motor thermals and gearbox vibration signatures with proactive maintenance alerts for scheduled repairs
- Virtual Commissioning (Digital Twin): ABB RobotStudio® creates 100% accurate Digital Twins to simulate die and pillar geometries, ensuring collision-free startup and accelerated ROI
Global Compliance & Turnkey Accountability
As an Authorized ABB Strategic Partner, we ensure every installation meets the highest global industrial standards.
- Safety Compliance: Full compliance with ISO 10218-1, CE, and UL standards featuring SafeMove Pro for collaborative-speed maintenance zones
- Environmental Ruggedness: IP67-rated Foundry Plus 2 protection against aggressive drawing oils, moisture, and high temperatures
- Single Point of Responsibility: Comprehensive engineering lifecycle management from Finite Element Analysis (FEA) to Site Acceptance Testing (SAT)
Strategic Decision Support
Zhejiang Qicheng Intelligent Technology provides detailed Cycle-Time Simulations and ROI Projections tailored to your specific part geometry and press tonnage. Whether retrofitting existing heavy-duty tandem lines or designing greenfield automated facilities, our team delivers the technical depth required for high-capacity manufacturing excellence.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Zhejiang SAS Intelligent Technology Co.,Ltd.
Location
No. 1668, Yedao Road, Haiyan Economic Development Zone, Jiaxing City, Zhejiang Province, China
Contact Person
Mike