Zero-leakage Enclosed High-precision Intelligent X-ray Reel Counter XC01
Key Advantages
- 80kV closed type X-ray tube with longer lifetime, maintenance-free operation and 17" super definition FPD
- Ultrafast counting: four 7" reels or one 15" (380mm) reel processed in less than 10 seconds
- Supports maximum 17" (430mm) reel or tray with moisture barrier bag
- Automatic code scanning and counting with label printing when reel is removed
- Permanently updated AI deep learning algorithm with connectivity to MES, ERP, WMS, and other management systems
Equipment Specifications
X-ray Source
| Type |
Integrated, microfocus |
| Max Tube Voltage |
80kV |
| Max Tube Current |
700μA |
| Focal Spot Size |
30μm |
Flat Panel Detector
| Type |
Super definition digital FPD |
| Effective Area |
430mm × 430mm |
| Pixel Size |
139μm |
| Resolution |
3072 × 3072 |
Reel/Tray Counting
| Max Size |
17" (430mm) |
| Max Thickness |
88mm |
| Min Parts Size |
01005 |
| Speed |
7-10s |
| Accuracy |
01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
Equipment
| Dimensions |
1000mm (L) × 1300mm (W) × 1820mm (H) |
| Weight |
580kg |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
800W |
| Industrial PC |
I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer |
24" HDMI LCD |
Additional Functions
| Auto Code Scanning |
Barcode and QR code |
| Label Printing |
Prints corresponding label when user takes out a reel |
| Counting Record |
Inquiry by time range, work order number |
| Management System Connection |
MES, ERP, WMS etc. |
| Mode Switching |
No need to switch single/multi reel mode |
| Work Order No. |
Support work order number recording |
Safety Features
| Radiation Leakage |
No leakage, international standard: ≤1μSv/h |
| Back Door Safety Interlock |
X-ray tube powers off immediately when back door opens |
| Anti-pinch |
Safety light curtain covers entire drawer, stops immediately when obstruction detected |
| Emergency Stop |
Front operation position emergency stop button |
Artificial Intelligence Deep Learning Algorithm
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components and applies algorithms without manual binding. The AI system learns from counted component data including:
- Aspect ratio analysis
- Corner angle measurements for each component
- Slope analysis between components from inside to outside
- Deformation analysis of component images throughout the reel
![AI Deep Learning Algorithm Visualization]()
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database, automatically uploading machine data and images while downloading the latest database updates. Our engineers continuously optimize algorithms based on collected data and regularly update the database for all customers.
![Cloud Database Integration Diagram]()
Over time, counting accuracy approaches 100% with expanding component type coverage. When encountering new components, our software can directly access stored database data, delivering higher efficiency, accuracy, and coverage.
Speed and Accuracy Performance
| Reel Size |
Parts Size |
Quantity |
Accuracy |
Speed |
| 7" (180mm) |
01005 |
40000 |
99.98% |
9-10s |
| 7" (180mm) |
0201 |
20000 |
99.99% |
8-9s |
| 7" (180mm) |
0402 |
10000 |
99.99% |
7-8s |
| 7" (180mm) |
0603 |
5000 |
99.99% |
7-8s |
| 10" (254mm) |
1206 |
5000 |
99.99% |
7-8s |
| 15" (380mm) |
1206 |
10000 |
99.99% |
7-8s |
Working Principle
![X-ray Reel Counter Working Principle Diagram]()
