7 seconds Ultrafast Counting X-ray Counter with 80kv closed tube and Super definition digital FPD
The X-ray tube emits radiation through reels on the reel table. The flat panel detector captures raw images, which are processed and counted by the IPC host.
X-ray and AI technologies enable component counting with an accuracy of 99.99%.
Counting four 7" reels or one 17" reel in less than 10 seconds.
80kv Japan Hamamatsu closed tube, offering the longest lifetime and maintenance-free operation.
The system automatically scans codes, prints labels, and uploads data to the system after counting.
Supporting MES, ERP, WMS, and other management systems.
| X-ray Source | |
|---|---|
| Type | Integrated, microfocus |
| Max Tube Voltage | 80kV |
| Max Tube Current | 700μA |
| Focal Spot Size | 30μm |
| Flat Panel Detector | |
| Type | Super definition digital FPD |
| Effective Area | 430mm × 430mm |
| Pixel Size | 139μm |
| Resolution | 3072 × 3072 |
| Reel/Tray Counting | |
| Max Size | 17" (430mm) |
| Max Thickness | 88mm |
| Min Parts Size | 01005 |
| Speed | 7-10s |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
| Equipment | |
| Dimensions | 1000mm (L) × 1300mm (W) × 1820mm (H) |
| Weight | 580kg |
| Power Supply | AC110-220V 50/60HZ |
| Max Power | 800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Display | 24" HDMI LCD |
- Auto Code Scanning: Barcode and QR code
- Label Printing: Automatic printing when user takes out a reel
- Counting Record: Inquiry by time range, work order number
- Management System Connection: MES, ERP, WMS etc.
- Mode Switching: No need to switch single/multi reel mode
- Work Order No.: Support work order number recording
- Radiation Leakage: No leakage
- Back Door Safety Interlock: X-ray tube powers off immediately when back door opens; prevents X-ray activation when open
- Anti-pinch: Safety light curtain covers entire drawer; stops immediately when obstruction detected
- Emergency Stop: Front-mounted emergency stop button for immediate power cutoff
Our counting software utilizes a powerful AI deep learning algorithm that automatically identifies components and applies optimized counting algorithms without manual configuration.
No manual binding of components to specific algorithms required. AI automatically identifies components and applies the optimal algorithm. The algorithm learns and analyzes key component data including:
- Aspect ratio
- Corner angles of components
- Inside-out slope between components
- Inside-out deformation of component images
- All Wellman X-ray counters are compatible with our cloud database system
- Machine data and images automatically upload to the cloud
- Devices seamlessly retrieve the latest database updates
- Our engineers continuously refine algorithms based on collected data from all machines
- Regular algorithm updates pushed to the database for customer use
| Reel Size | Parts Size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.