Automotive LED Headlight Harness 12V 40A Dual Relay 280W PVC Insulation
Price:
12 USD -50 USD
MOQ:
100 sets
Delivery Time:
7-15 days
Brand:
kenhon
Product Description
Automotive Headlight LED Wiring Harness 12V 40A Dual Relay 280W
This premium wiring harness assembly kit delivers stable power and precise control for automotive LED headlights, taillights, and auxiliary lighting systems. Engineered with pure copper conductors and professional-grade components for reliable performance in demanding automotive applications.
Product Overview
The High-Performance LED Headlight Wiring Harness is engineered to deliver stable power and precise control for automotive LED headlights, taillights, and auxiliary lighting systems. Designed to meet stringent automotive safety standards (SAE J1772, ISO 19642), this harness integrates high-purity copper conductors, flame-retardant insulation, and IP67/IP68-rated seals, ensuring reliability in extreme temperatures (-40°C to +125°C) and harsh environments.
Key Specifications
| Voltage Rating | 12V DC |
|---|---|
| Current Capacity | 40A Maximum |
| Power Rating | 280W |
| Conductor Material | Pure Oxygen-Free Copper (OFC) |
| Insulation | PVC Flame-Retardant |
| Temperature Range | -40°C to +125°C (-40°F to +257°F) |
Superior Electrical Performance
- High-Conductivity Conductors: 99.99% pure oxygen-free copper minimizes resistive losses and supports up to 15A continuous current for high-power LEDs
- Advanced Insulation: UL94-V0 flame-retardant PVC or low-smoke halogen-free materials resistant to abrasion, oils, and UV exposure
- Extended Temperature Range: Reliable operation from -40°C to +125°C with thermal stability for engine compartments and extreme climates
Durability & Safety Features
- Waterproof Construction: IP67/IP68-rated seals tested at 2m submersion for 48 hours
- Vibration Resistance: Reinforced nylon PA66+GF housing withstands 15G vibration loads
- EMI Protection: Braided copper shielding reduces electromagnetic interference by >60dB
- Overload Protection: Integrated fuses and thermal cutoffs prevent overheating during short circuits
Modular & Customizable Design
- Multiple Connector Options: Supports 2-12-pin configurations compatible with BMW, Mercedes-Benz, Toyota and other major brands
- Cable Compatibility: AWG 16-24 cables with pre-attached or field-wiring installation options
- Smart Integration: Optional PWM controllers for dimming, CAN bus communication, and OBD-II diagnostics
Certifications & Compliance: CE, RoHS, UL, IECEx, and ATEX certified for global safety compliance. REACH-compliant and halogen-free materials for eco-friendly applications.
Functional Advantages
- Adaptive Lighting Control: Enables dynamic beam patterns including cornering lights and pedestrian alerts
- Optimized Performance: Low voltage drop (<3%) at maximum current maintains consistent LED brightness
- Professional Integration: Ideal for both OEM installations and aftermarket upgrades
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Get in Touch
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Company
Kenhon Electronics CO.,LTD.
Location
Building 15, Bilang Science and Technology Park, Zhoujia Avenue, Guangming District, Shenzhen, Guangdong Province
Contact Person
vita