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PCB intelligent insertion and soldering inspection full-process production line (multiple AI insertion machines + wave soldering + post-furnace AOI)

Categories SMT PCB Conveyor
Brand Name: KUTEDE
Model Number: KTD-092
Certification: ISO
Place of Origin: SHENZHEN CHINA
MOQ: 1Set
Price: Negotiation
Payment Terms: T/T
Supply Ability: 1sets per mouth
Delivery Time: 30 woring days after received the deposit(The actual lead time according to the quantity)
Packaging Details: Accessories packed separately
PCB Direction: L-R/R-L
Size: Customized
PCB Hight: 900±20mm
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PCB intelligent insertion and soldering inspection full-process production line (multiple AI insertion machines + wave soldering + post-furnace AOI)

Product Description
This product is an automated production line covering the entire process of PCB board loading, board separation, multi-machine insertion, soldering, inspection and unloading. It integrates core equipment such as board loading machines, board separation machines, multiple AI insertion machines, 0.6 connection stations, 1.5 insertion lines, nebulizers, wave soldering machines, wave soldering board unloading machines, screw machines, AOI after the furnace, and fixtures under the board removal machine. Through the intelligent control system, seamless linkage of each link is achieved, completing the fully automated operation of PCB boards from raw material loading to finished product unloading. It is suitable for the production scenarios of electronic component soldering that require through-hole processes, ensuring the precision of through-hole insertion and soldering quality while realizing large-scale and efficient production.


Product advantages
Multi-machine plug-in high-efficiency production capacity: Multiple AI plug-in machines operate in parallel, increasing the plug-in efficiency several times compared to a single machine, and meeting the mass production requirements of large-scale plug-in PCB boards.
Full-process process integration: Integrating component boards, through-hole insertion, welding, and inspection processes, reducing manual transfer between processes, enhancing production efficiency and process consistency, and lowering quality risks.
Intelligent quality control: AOI at the back of the furnace enables full inspection of defects after welding. The AI insertion machine is equipped with visual recognition technology to ensure high-precision quality control in the insertion and welding processes.
Flexible production adaptation: The equipment parameters can be flexibly adjusted according to the PCB board specifications and plug-in types, supporting the flexible production of multi-variety plug-in PCB boards.


Product features
The board loading machine and the board separation machine realize the automatic loading and separation of PCB boards, with simple operation.
Multiple AI insertion machines support the insertion of various components, with an insertion accuracy of ≤±0.05mm, and are compatible with DIP components and irregular insertion.
Wave soldering adopts an intelligent temperature control and solder management system, with a soldering yield of ≥99.5%.
The AOI equipment behind the furnace has micron-level detection accuracy, capable of identifying defects such as missing plug-ins, reverse insertion, false soldering, and bridging, with a detection accuracy rate of ≥99.9%.
The 0.6 docking station and 1.5 plug-in line ensure precise connection among multiple devices, and the production process is smooth without any lag.


Application scenarios
Large-scale PCB board soldering inspection production for through-hole components in the electronics manufacturing industry, such as production lines for industrial control boards, power supply boards, automotive electronic boards and other products, is particularly suitable for enterprises with high requirements for through-hole efficiency and soldering quality.


Quality PCB intelligent insertion and soldering inspection full-process production line (multiple AI insertion machines + wave soldering + post-furnace AOI) for sale
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