HUATEC HDR-01 320kV Digital X-Ray Pipeline Crawler System with ±1mm Accuracy and 100mm/s Speed
The HDR-01 is an advanced digital radiography pipeline inspection system that provides real-time imaging of pipeline welds with exceptional precision and reliability. This comprehensive solution enables remote operation and automated testing capabilities for industrial pipeline inspection applications.
The HDR-01 digital crawler imaging detection system represents cutting-edge technology in pipeline inspection. The system delivers real-time visual presentation of pipeline weld inspection results directly to computer workstations, allowing operators to make immediate judgments on-site while enabling remote expert verification and permanent digital record keeping.
- High-frequency X-ray pipeline crawler
- Pipeline outer wall crawler with flat panel detector
- Central router and lower computer PLC
- DR flat panel detector
- PC workstation with digital image acquisition software
- Pipeline outer wall climbing car with flat panel detector
- Directional high frequency X-ray generator
- Auxiliary router and lower computer PLC
- Portable high-frequency control adapter
- Complete data and power cable systems
- Walking speed: ≥100mm/s
- Positioning accuracy: ±1mm perpendicular to weld seam
- Wireless communication: 5G dual-frequency, 100m range
- Power: 36V lithium battery, -40°C operation
- Working time: >8 hours (extendable to >10 hours)
- Power consumption: ≤150W
- Walking speed: ≥100mm/s
- Positioning accuracy: ±1mm in all directions
- Compatible with pipes up to 711mm diameter
- Working time: >10 hours continuous operation
- Pixel pitch: 120μm
- Effective imaging area: 150×180mm
- Ray energy capacity: 320kV
- Weight: 3kg
- Continuous working time: >10 hours
- Tube voltage: 120-300kV adjustable
- Tube current: 0.5-3.0mA
- Maximum power: 900W
- Penetration thickness: 70mm steel
- One-key inspection with automated parameter selection
- Real-time image processing and enhancement
- Defect measurement and geometric analysis
- Automatic MFT double-filament image quality measurement
- Weld seam image stitching functionality
- Multi-format image export (DICONDE, JPG, BMP, RAW, TF)
| Item | Model | Manufacturer | Quantity |
|---|---|---|---|
| Pipeline Crawler (Image Acquisition) | PC10 | HUATEC | 1 set |
| Pipeline Crawler (X-Ray) | PC11 | HUATEC | 1 set |
| Flat Panel Detector | User Selection | HUATEC | 1 set |
| Digital Image Software | - | HUATEC | 1 set |
| Workstation | Dell Precision 3530 | DELL | 1 set |
| X-Ray Generator | XXG-300GP | HUATEC | 1 unit |
| Rail System | φ711mm | HUATEC | 1 set |
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