Full Automatic 5 Gallon Bottle Washing Filling Capping Machine 2950×780×1520mm 12-Station
Price:
$20,000/set
MOQ:
1 set
Delivery Time:
90 days after receiving down payment
Brand:
Sunswell
Product Description
Full Automatic 5 Gallon Bottle Washing-Filling-Capping 3-in-1 Machine
Complete automated solution for 5-gallon water bottle processing with integrated decapping, external brushing, and combined washing-filling-capping operations in a single efficient system.
System Components
Automatic Cap Decapper
- Specialized equipment for 5-gallon barrel retrieval
- Non-damaging cap removal technology
- Computer-controlled operation with adjustable capacity
- AIRTAC pneumatic adjustment for barrel height and mouth tolerance compensation
- 304 stainless steel machine frame and body construction
External Bottle Brusher
- Rotary washing system for thorough bottle body cleaning
- Complete 304 stainless steel construction including frame, body, pipelines, valves, and connectors
- Fine polished surfaces with no dead corners
- Linear washing with comprehensive brush configuration: ø350 brush (1pc), ø200 brush (3pcs), 300*3 brush (20pcs)
- 304 stainless steel water pump and washing tank (500×300×600×1.2mm)
- Intelligent operation: no bottles, no washing
Washing-Filling-Capping Monoblock Specifications
Key Features
- 3-row, 12-washing stop configuration with 23-second cycle per stop
- 304 stainless steel insert-type filling nozzles with two-stage high precision filling
- Complete 304 stainless steel pump system: three washing pumps and one filling pump
- Mitsubishi PLC control system with Schneider and Omron electrical components
- AIRTAC air cylinders, F.R.L. combinations, and electromagnetic valves
- 304 stainless steel frame with clear fiber glass windows
| Component | Specification | Details | |
|---|---|---|---|
| Washing Part | Bottle Carrier/Nozzles | 2 bottle carriers, 12 sets spraying nozzles (homemade special rotary spray system) | |
| Washing Part | Number of Rows | 6 rows (each row 2 bottle carriers) | |
| Washing Part | Rinsing Pumps | 6 sets of Lingxiao pump BLC series (disinfectant and tap water washing pump: 370KW, pure water washing pump: 550KW) | |
| Filling Part | Filling Pumps | 2 sets of Lingxiao BLC755 | |
| Filling Part | Filling Nozzle System | 2 sets of SS304 type | |
| Filling Part | Pressure Valves | 4V210-08 (AC 220V) - Airtac | |
| Filling Part | Filters/Regulators/Lubricators | AFC-2000 - Airtac | |
| Filling Part | Pressure Sensitive Switch | YSNS-C110 - Airtac | |
| Capping Part | Automatic Caps Tank/Chute | 100pcs caps tank (manual caps dosing) | |
| Capping Part | Capping Chuck | 2 sets of sticking type | |
| Capping Part | Cylinder System | SC 50×50 × 2 sets, SC 50×525 × 1 set - Taiwan Airtac | |
| Capping Part | Cap-Aligning Motor | 90YCJG60 1:30 | |
| Control Unit | PLC System | K7M-DR20UE - Korea LG | |
| Control Unit | Proximity Switch | Ni10-Q25-AN6x - TURKER | |
| Control Unit | AC Contactor | GMC-9 AC 220V - Korea LG | |
| Control Unit | Signal Relay | MY2NJ-AC 220V - Omron | |
| Control Unit | Air-Leakage Switch | C65N-16 4P/2P - MGE | |
| Control Unit | Electromagnetic Valves | Pure water washing: ZCS-15L, Filling: ZCS-20L | |
| Control Unit | Control Panel | 1020-40-50 | |
| Drive System | Speed Gear Motor | 2 sets of 0.75Kw Pearl River Motor | |
| Station Assignment | Process Layout | Double row six stations: first, second, third station - disinfectant washing, fourth station - drain, fifth station - tap water washing, sixth station - pure water washing | |
| Electrical | Input Voltage | AC 220/380 V 50HZ | |
| Dimensions | Machine Size | 2950 × 780 × 1520mm |
Machine Overview
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Company
Zhangjiagang Sunswell Machinery Co., Ltd.
Location
Dongli Road, Donglai, Zhangjiagang, Jiangsu 215600, China
Contact Person
Howie Sun