60Khz Ultrasonic Oscillations for Embedding Thin Copper Wire onto Plastic Foil

Description:

During the past half year, with many effort from the research development section of our company, at present we have successfully promote the intelligent card welding equipment substantially. After promotion, comparison with the former one, the properties of the equipment has been promoted highly, more stability, better in search the frequency at more wide range, and much better appearance. On the process using the former 60K equipment, with the damage of the welding horn, the frequency would be altered.(the frequency is decided by the size of the product).When the frequency is altered to a certain degree, the ultrasonic generator would be difficult to coincide with the frequency, then influencing to the normal running of all the ultrasonic system.

Specifications:

Principle:

High Speed wire embedding with multiple embedding heads. Using the latest in linear servo technology and ultrasonic embedding units coupled together with vision cameras the wire embedding system is unrivalled in its speed, accuracy and the quality of antennae that it produces. Capable of working with a range of materials and wire diameters and an easy to use interface making solid wire antennas was never so easy.

Applications:

provide a range of flexible and efficient machine solutions for processing RFID inlays used in the secure eID (ePassports, eID cards, eHealth cards) & ePayment sectors as well as the contactless card markets.

Main advantages:

1. Steady welding point, completely eradicate insufficient solder technically.
2. The size of welding spots is the same, equality line, good effect on uniformity.
3. The welding spot is small, wouldn’t increase the weight of the coil, easy to do lamination and encapsulation.
4. To leave out the immersion tin step before doing welding, save an operator.
5. After skilled in welding, much faster than the way to use searing iron to do weld.
6. On the process on manufactory, there is no waste gas, waste rubbish on pollution, runs in quiet and no noise.
7. To select the frequency 60KHz, one machine could drive 5-10 ultrasonic products, the speed to do welding is much faster.
8. Low power consumption, to save production cost for manufactory enterprise.