1000W Ultrasonic High Frequency Vibration Assisted End Milling Machining Easy to Operate

Specification:

Ultrasonic milling has proven to be an effective technique for improving titanium, aluminum and stainless steel workability. Under the action of ultrasonic milling, it has more advantage than the traditional milling. In contrast to the effect of ultrasonic machining aluminum, steel, stainless steel, titanium four metallic materials.Improved surface quality of the most prominent is the titanium and aluminum, can improve the cutting ability of the most prominent is the stainless steel, the quality of the workpiece side is the most significant improvement in steel. In addition, for steel quenching after nearly HRC60, the traditional tool is difficult of steel cutting and processing cost is high, only when its hardness is higher than the work piece tool HRC25 above to processing. 

Principle:

Ultrasonic milling is a kind of new method of process technology, is the ultrasonic vibration by adding high frequency micro-amplitude in general milling process, to change the machinable property of material.

Ultrasonic milling device is constituted by generator, oscillator and horn. Ultrasonic oscillator is the energy-gathered part to change and amplify the electric energy output by generator to mechanical energy, then pass to work piece.

Ultrasonic oscillator can be designed as the structure which can clamp a certain range on the basis of requirement of practical application occasion.

The advantages of ultrasonic machining over ordinary machining:

• Virtually any hard material can be machined
• Little heat is produced
• Since the motion of the tool is up-and-down vibration rather than rotation as in traditional machining, the holes cut are not limited to circular shapes but can be any shape. Custom "cookie cutter" tools can cut complicated shapes.
• good surface finish and higher structural integrity is obtained

Applications

1. Applying in elaborate processing for various kinds of materials especially fragile rigid material.

2. The milling process by using rotate milling cutter is suit for processing plane, groove, all kinds of form surface (such as spline, gear and thread) and special surface of mould.

1000W Ultrasonic High Frequency Vibration Assisted End Milling Machining Easy to Operate