Blinds Fence Roll Forming Machine

1. Specification of the material

2. Machine Detailed Parameters

 
3. Profile drawing


 
4. The Chart of Process Flow
 
Decoiler→Flatten→Servo feeding&punching →Feeding→ roll forming→ fly saw cutting → Out table
 
5. Specification of Components
 
(1) 5T Hydraulic Un-coiler

• Width of feeding: 1250mm
• Capability: 5 Ton
• Inter diameter: 470-520mm
• Maximal out diameter: 1500mm
• Working speed: 0--20m/min adjustable
• Main motor power: 5.5KW AC motor
• Hydraulic power: 4kw

 
(2) Flatten

• 7rollers, upper 3rollers, down 4rollers
• Main motor: 4kw

 
(3) Servo feeding&punching

• Servo power: 2.2kw
• Punching machine: 25T

 
(4) Main Roll Forming Machine

• Roller material:Gcr15 material chrome plated surface with hardness 58-62 degree
• Shaft diameter: ￠65mm material: SAE1045 with quenching and tempering
• Main frame by 350H beam welding
• Machine structure: wall board

 
(5) Fly saw cutting system

• Cutting after forming: Cut the sheet after roll forming to required length
• Material of blade:Cr12, 58-62 HRC hardness
• Fly saw cutting power,2.2KW
• Working pressure: 12Mpa adjustable
• Length measuring: Automatic encoder length measuring
• Tolerance of length: +/- 1.5mm for each piece end product

 
(6) Computer Control Cabinet

• Programmable setting of profile length and quantity
• Operating system language: English and Chinese
• Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved

• PLC: Panasonic or customerization

 6. Machine photos for reference
 

 
 
Usage:
 
a. Put the raw material(steel plate) through the beach to manufacture and process,it can guarantee that the products are neat, parallel and everything is uniformity.Please refer to the equipment regulation to know the function of locate angle iron.
 
b. In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain
transmission,roller was chromed which can keep the molding plate surface smooth and not easy to be marked whenit is working
 
c. Feature : Ensure stability , precision and lifetime.
Advanced hydraulic drive, automatic punching and cutting after forming, no distorting or wasting, high level safety factor.