Horizontal Sponge Continuous Foaming Production Line with 33m Length, 980-2250mm Width, and 8-100kg/m³ Density Range
Price:
inquiry
MOQ:
one set
Delivery Time:
45 days
Brand:
ZHMACH
Product Description
Continuous Foaming Production Line Overview
This horizontal sponge continuous foaming production line is engineered for manufacturing hard and soft polyurethane foam with densities ranging from 6-100 kg/m³. The system features fully automated computer control with Siemens PLC and motor components, delivering high automation levels and cost-effective production for large-scale industrial operations.
Applications
Ideal for multiple industries including furniture, automotive (bra components), footwear, electronics packaging, clothing, aviation, transportation, and industrial/civil building insulation for thermal efficiency.
Technical Specifications
| Parameter | Specification |
|---|---|
| Overall Dimensions | 33m × 4m × 3m |
| Foaming Width | 980mm - 2250mm |
| Foaming Height | Up to 1300mm |
| Foaming Density | 8kg/m³ - 100kg/m³ |
| Foaming Speed | 2000rpm - 7000rpm |
| Maximum Output | 300kg/min |
Key Components
- Foaming Control Platform: 3m × 2.52m × 0.7m
- Oven Declining Board: 9m × 0.98m-2.30m
- Oven Side Links: 18m × 2.3m × 1.2m
- Oven Machine Frame: 18m × 4m × 3m
- Oven Inner Conveyer Line: 18m × 2.3m × 0.83m
- Foam Block Cutter Machine: 2.3m × 1.30m (saw/knife cross type)
Premium Components
| Component | Brand/Type |
|---|---|
| Motor | Guangdong Brand |
| Pump | Viking Pump & Chinese Pump |
| Inverter | Siemens |
| PLC System | Siemens |
| Temperature Control | Dedicated Control System |
Production Line Visual Reference
Complete foaming production line framework
Foam oven unit with temperature control
Computerized foaming control platform interface
Packaging & Shipping
The machine is shipped with nude packing for major components, supplemented by wooden cases for sensitive parts and protective paper/foam wrapping with plastic film. Total shipping requires 2×40HQ containers and 1×20GP container, optimized to minimize freight costs while ensuring safe delivery.
Packaging and shipping preparation of foaming equipment
Technical Support Services
- Factory layout design consultation for optimal machine placement
- On-site installation and commissioning by 2-4 experienced engineers
- Comprehensive operator training for machine operation and maintenance
- Complete machine operation manual and optimized product formulations
Technical support and engineering services demonstration
Frequently Asked Questions
How many days are required for machine installation and testing?
Total installation requires approximately 45 days: 30 days for mechanical installation with local assistance, followed by 15 days for electrical connection and trial runs by specialized engineers.
What are the costs for technical engineer support?
Engineering support is billed at USD 50 per day per engineer, plus visa fees, round-trip airfare, and accommodation expenses.
What preparation is needed for machine testing?
We provide a comprehensive list of required tools and raw materials, with optional procurement assistance available.
Can you provide long-term technical staff for our factory?
Yes, we can assist in hiring experienced engineers for ongoing operations, with salary and terms negotiated directly.
How do we get technical support during production?
Our after-sales team provides 24-hour response to technical issues via phone consultation and remote troubleshooting with photo documentation.
Factory operations and technical support overview
We welcome visits to our manufacturing facility for detailed equipment inspection and technical discussions.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Zehui machinery equipment co., ltd
Location
Industrial Zone of Tangshi, Gaobu town, DongGuan City GuangDong Province,China
Contact Person
Wang