ZHF-2019 Horizontal Polyurethane Foaming Machine Line for Pillow & Mattress Production - 35m Length, 300kg/min Output
The ZHF-2019 Horizontal Continuous Polyurethane Foaming Machine Line is an automated production system designed for manufacturing flexible polyurethane foam used in furniture, footwear materials, packaging, electronics, garments, and transportation industries. This industrial-grade equipment is ideal for large-scale foam production operations.
- Foaming Controlling Platform: 3m × 2.52m × 0.7m
- Oven Declining Board: 6.8m × 0.98m-2.3m
- Oven Side Links: 18m × 2.3m × 1.2m
- Oven Machine Frame: 18m × 4m × 3m
- Oven Inner Conveyer Line: 18m × 2.3m × 0.83m
- Foam Block Cutter Machine: 2.3m × 1.30m (knife belt with cross type)
- Side Film Lift System: Complete set included
| Parameter | Specification |
|---|---|
| Overall Dimensions | 35m length × 4m width × 3m height |
| Foaming Material Groups | 13 groups with man-machine interface | Foaming Width Range | 980mm to 2250mm |
| Maximum Foaming Height | 1200mm |
| Foaming Density Range | 8kg/m³ to 100kg/m³ |
| Foaming Speed Range | 2000r/min to 7000r/min |
| Maximum Total Output | 300kg/min |
| Mixing Head Motor Power | 37kW |
| Total Power Consumption | Approximately 90kW |
- PLC control system with dual-formula continuous foaming capability
- All-inverter controlled foaming synchronized with production line
- Adjustable oven declining board height and width via control box
- Adjustable oven side links width via control box
- Material spraying options: down sprayer head (adjustable directions) or trough overflow pipe
This foaming machine line incorporates high-quality components including Siemens inverters and motors, U.S. Viking pumps, and other premium spare parts to ensure reliable flexible foam production. The system can produce foam densities from D8 to D100 and accommodate up to 50% lime powder addition for densities above D23.
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