Continuous Polyurethane Foam Machine for Flexible Foam Production 35m Length 300kg/min Output High-Low Rebound
Price:
inquiry
MOQ:
one set
Delivery Time:
45days after receive downpayment
Brand:
ZHMACH
Product Description
Continuous Polyurethane Foaming Machine Overview
The ZHMACH Horizontal Continuous Foaming Machine is engineered for producing flexible polyurethane foam with both high and low rebound characteristics. This industrial-grade system operates at low pressure and utilizes premium components including Siemens inverters/motors and U.S. Viking pumps for reliable performance.
Production capabilities include foam density range from D8 to D100, with capacity to incorporate up to 50% lime powder for densities above D23.
Machine Specifications & Dimensions
Equipment Dimensions
- Foaming Controlling Platform: 3m × 2.52m × 0.7m
- Oven Declining Board: 6.8m × 0.98m-2.3m
- Oven Side Links: 18m × 2.3m × 1.2m
- Oven Machine Frame: 18m × 4m × 3m
- Oven Inner Conveyer Line: 18m × 2.3m × 0.83m
- Foam Block Cutter Machine: 2.3m × 1.30m (cross-type knife belt)
- Side Film Lift System: 1 set included
Technical Performance
| Parameter | Specification |
|---|---|
| Overall Dimensions | 35m length × 4m width × 3m height |
| Foaming Material Groups | 13 groups with manual/automatic computer control |
| Foaming Width | 980mm to 2250mm |
| Foaming Height | Maximum 1200mm |
| Foaming Density | 8kg/m³ to 100kg/m³ |
| Foaming Speed | 2000r/min to 7000r/min |
| Maximum Output | 300kg/min |
| Mixing Head Motor | 37kW |
| Total Power Consumption | Approximately 90kW |
Pneumatic & Flow Meter Equipment
| Model | Pass Caliber | Application | Quantity | Brand |
|---|---|---|---|---|
| K-301L/75DA Cross Valve | G2″ | POP, PPG, CaCO3, Foam | 3 | Korea |
| K-301L/63DA P Cross Valve | G1″ | TDI Foam | 1 | Korea |
| K-301L/32DA Cross Valve | G½″ | Small Materials, Flame Retardant, Anti-yellow | 9 | Korea |
| DK800 Glass Flow Meter | 20-200 L/h | AIR | 1 | China |
| FA10-15 Glass Flow Meter | 40-400 L/H | H2O | 1 | China |
| FA10-25F Glass Flow Meter | 150-1500 L/H | MC | 1 | China |
| FA10-25F Glass Flow Meter | 600-6000 L/H | TDI | 1 | China |
| Transducer Speed Adjusted Head | Φ25×2000mm | Foam | 1 | Qianghui |
Packaging & Shipping Information
The machine is shipped with nude packing for major components, supplemented by wooden cases for critical parts. Additional protection includes paper or foam sheets with plastic film wrapping.
Standard shipping requires 2×40HQ containers plus 1×20GP container. Strategic packing optimizes space utilization and reduces freight costs by placing some components inside raw material tanks.
Comprehensive Service Support
- Factory layout design consultation
- On-site installation by 2-4 experienced engineers
- Comprehensive operator training and maintenance guidance
- Complete machine operation manual and optimized formulations
- Raw material sourcing assistance available
Frequently Asked Questions
Installation Timeline
Complete installation requires approximately 30 days with local assistance, followed by 15 days for electrical connection and machine testing. Total commissioning time: 45 days.
Engineer Costs
Service fee: USD 40 per day per engineer, plus visa fees, round-trip airfare, and accommodation expenses.
Technical Support
24-hour after-sales support available via phone or digital communication for troubleshooting foam production and machine operation issues.
Machine Visual Reference
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Zehui machinery equipment co., ltd
Location
Industrial Zone of Tangshi, Gaobu town, DongGuan City GuangDong Province,China
Contact Person
Wang