Full Automatic Continuous Polyurethane Foam Machine 35m Length with 130KW Power for Mattress Production
Price:
inquiry
MOQ:
one set
Delivery Time:
45days after receive downpayment
Brand:
ZHMACH
Product Description
Full Automatic Continuous Polyurethane Foam Machine
Industrial-grade horizontal continuous foaming system for manufacturing furniture foam products including sofa cushions and mattresses. Standard configuration includes 13 raw material handling systems with comprehensive temperature control and flow monitoring capabilities.
Foaming Process Overview
- Load raw materials into temperature-controlled tanks
- Monitor and adjust material temperatures using integrated chiller system
- Verify material flow rates before production
- Conduct preliminary sample testing
- Prepare kraft paper and plastic film substrates
- Initiate automated foaming process
Technical Specifications
| Parameter | Specification |
|---|---|
| Oven Length | 18m |
| Foam Height Range | 1.0-1.25m |
| Foam Width Range | 1.0-2.25m |
| Foam Density Range | 8-200kg/m³ |
| Total Power Consumption | 130KW |
| Conveyor Belt Speed | 0-8m/min |
| Maximum Output Capacity | 100-300kg/min |
| Machine Dimensions | 35m × 4.2m × 3.2m |
Control & Operation Features
- PLC-based control system with human-machine interface
- Dual-mode operation: manual and automatic computer control
- Capable of continuous foaming with two different formulas simultaneously
- Full inverter control for synchronized production line operation
- Adjustable oven declining board height and width via control box
- Side links width adjustment through control interface
Material Tank Configuration
| Material Type | Tank Capacity | Construction | Features |
|---|---|---|---|
| PPG | 5m³ | δ5mm A3 Steel Plate | Temperature control, stirrer, filter system |
| POP | 5m³ | δ5mm A3 Steel Plate | Temperature control, stirrer, filter system |
| CaCo3 | 5m³ | δ5mm A3 Steel Plate | Temperature control, stirrer, filter system |
| TDI | 5m³ | δ5mm A3 Steel Plate | Temperature control, stirrer, filter system |
| Flame Retardant | 2m³ | δ3mm Stainless Steel | Filter system |
| MC | 2m³ | δ2mm Stainless Steel | Filter system |
Frequently Asked Questions
How many days are required for machine installation and testing?
Installation requires approximately 30 days with 1-2 engineers, followed by 15 days for electrical connection and commissioning. Total commissioning time: 45 days.
What are the costs for technical support engineers?
Engineering support costs USD40 per day per engineer, plus visa fees, round-trip airfare, and accommodation expenses.
How is technical support provided during production?
24-hour technical support available via phone and digital communication. Issues are typically addressed within 24 hours of reporting.
Machine Overview
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Zehui machinery equipment co., ltd
Location
Industrial Zone of Tangshi, Gaobu town, DongGuan City GuangDong Province,China
Contact Person
Wang