Automatic Continuous Polyurethane Foam Machine with 200-350 kg/min Output and 13 Material Groups for Furniture Production
Price:
inquiry
MOQ:
one set
Delivery Time:
45days after receive downpayment
Brand:
ZHMACH
Product Description
Automatic Continuous Polyurethane Foam Production Line
Full-automatic continuous polyurethane foam making machine is an advanced horizontal foaming system designed for manufacturing furniture foam products including sofa cushions and mattresses. The standard configuration includes 13 raw material groups for comprehensive production capabilities.
Production Process
The foaming process follows these sequential steps:
- Loading all raw materials into material tanks using the loading system
- Controlling raw material temperature with integrated chiller system
- Pre-foaming flow verification for all raw materials
- Small sample testing to ensure proper flow and mixture parameters
- Preparation with kraft paper and plastic film placement
- Continuous foaming process execution
Technical Specifications
| Parameter | Specification |
|---|---|
| Max. Output Capacity | 200-350 kg/min (Continuous Type) |
| Mixer Total Power | 37 kW |
| Max. Mixing Speed | 2500-6000 rpm |
| Foaming Type | Trough & Sprayer |
| Standard Material Quantity | 13 Groups |
| Foaming Size | W2300mm × H1300mm (Width Adjustable) |
| Control System | PLC Digital Touch Screen |
| Foaming Density Range | 8-150 kg/m³ |
| Total Motor Power | Approx 125 kW |
| Machine Net Weight | Approx 30 Tons |
| Floor Space Required | L45m × W5m × H4.5m |
Available Options & Upgrades
- Increased output capacity up to 300, 350, 380, 450, 650 kg/min
- Variable speed drive mixing head for adjustable mixing speed
- Wider conveyor systems up to 2500mm block width
- Additional metering units for polyol, TDI, and catalyst
- Calcium carbonate or melamine feeder systems
- Pigment systems including traditional or Milliken reactant
- Temperature control systems with infrared heaters, chillers, and heaters
- Chemical tanks and transfer pumps
- Advanced sidewall systems with movable conveyors
- R.S. System for improved block squareness and usable volume
- Liquid lay down system for minimized pinholes in specialty foam
- Flat top device for horizontal foam block surfaces
- High pressure systems for polyester and polyether foam
- Round block making systems
- Complete cutting equipment including block cutters, CNC contour machines, and peeling machines
- Automated block storage and crane units
Comprehensive Support Services
- Factory layout design and planning assistance
- On-site installation and testing by 2-4 experienced engineers
- Comprehensive operator training and maintenance guidance
- Complete machine operation manuals and optimized product formulations
- Raw material sourcing support and quality recommendations
Machine Components
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Get in Touch
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Company
Dongguan Zehui machinery equipment co., ltd
Location
Industrial Zone of Tangshi, Gaobu town, DongGuan City GuangDong Province,China
Contact Person
Wang