Low Pressure Flexible Polyurethane Foam Machine Line - 33m Length, 300kg/min Output, 8-100kg/m³ Density Range
Price:
inquiry
MOQ:
one set
Delivery Time:
45 days
Brand:
ZHMACH
Product Description
Low Pressure Flexible Polyurethane Foam Machine Line
This industrial foaming system utilizes Siemens inverters/motors and U.S. Viking pumps to produce high-quality flexible polyurethane foam. The machine can produce foam densities ranging from 8kg/m³ to 100kg/m³ and supports lime powder addition up to 50% for densities above 23kg/m³.
Technical Specifications
Main Machine Configuration
- Overall Dimensions: 33m length × 4m width × 3m height with 3m rollers
- Foaming Material Groups: 13 groups with automated computer control
- Foaming Width Range: 980mm to 2250mm
- Maximum Foaming Height: 1200mm
- Foaming Density Range: 8kg/m³ to 100kg/m³
- Foaming Speed Range: 2000r/min to 7000r/min
- Maximum Total Output: 300kg/min
- Mixing Head Motor: 37kW power
Spraying & Control Systems
- Material Spraying: Down sprayer head (adjustable) or trough overflow pipe
- PLC Control System: Capable of continuous dual-formula foaming
- Inverter Control: Synchronized with production line operation
- Adjustable Oven: Declining board height and width via control box
- Side Links: Width adjustment through control box
Gear Pump Specifications
| Model | Specification | Material Use | Quantity | Brand |
|---|---|---|---|---|
| K124A | 200L/min | PPG | 1 | Viking Pump |
| K124A | 200L/min | POP | 1 | Viking Pump |
| L32 | 300L/min | CaCo3 | 1 | Viking Pump |
| NB-80 | 120L/min | TDI | 1 | Shanghai |
| NB-32 | 30L/min | MC | 1 | Shanghai |
| NB-25 | 25L/min | Flame retardant | 1 | Shanghai |
| GPY-6 | 6L/min | Si | 1 | Japan |
| GPY-5.8 | 6L/min | A-33 | 1 | Japan |
| GPY-5.8 | 6L/min | T9 | 1 | Japan |
| GPY-11.5 | 8L/min | H2O | 1 | Japan |
| GPY-11.5 | 8L/min | Colour1 | 1 | Japan |
| GPY-11.5 | 8L/min | Anti-yellow | 1 | Japan |
| GPY-11.5 | 8L/min | Black color | 1 | Japan |
Installation & Support
Installation and Testing Timeline
Complete installation requires approximately 30 days with 1-2 engineers, followed by 15 days for electrical connection and machine testing. Total duration: 45 days.
Engineer Service Costs
Service rate: USD 50 per day per engineer, plus visa fees, round-trip tickets, and accommodation expenses.
Technical Support Response
24-hour technical support available via phone or email with photo documentation for rapid problem resolution.
Comprehensive Services
- Factory layout design and machine placement consultation
- On-site installation by 2-4 experienced engineers
- Comprehensive operator training and maintenance guidance
- Complete machine operation manual and optimized formulations
- Raw material sourcing assistance for foam production
We warmly welcome you to visit our factory for a comprehensive demonstration.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Zehui machinery equipment co., ltd
Location
Industrial Zone of Tangshi, Gaobu town, DongGuan City GuangDong Province,China
Contact Person
Wang