Full Automatic Low Pressure Polyurethane Foam Production Line 300L/Min with 18m Oven and PLC Control
Price:
inquiry
MOQ:
one set
Delivery Time:
shipped in 45 days after payment
Brand:
ZHMACH
Product Description
Product Overview
This fully automatic horizontal continuous foam production line is designed for manufacturing polyurethane foam blocks used in mattresses and sofas. The system features PLC control with inverter automation and touch screen interface, capable of storing over 200 formulas for easy operation. Complete technical formulas and operational guidance are provided.
Machine Components & Specifications
Complete Machine Assembly
- Foaming Control Platform: 3m × 2.52m × 0.7m
- Oven Declining Board: 6.8m × 0.98m-2.3m
- Oven Side Links: 18m × 2.3m × 1.2m
- Oven Machine Frame: 18m × 4m × 3m
- Oven Inner Conveyer Line: 18m × 2.3m × 0.83m
- Foam Block Cutter Machine: 2.3m × 1.30m (knife belt with cross type)
- R.S. Pulling System: 1 set
Transducer Configuration
| Model | Power (kW) | Application | Quantity | Brand |
|---|---|---|---|---|
| G120 | 37 | Mixing Head | 1 | Siemens |
| G120 | 7.5 | POP, CaCo3 | 2 | Siemens |
| G120 | 5.5 | PPG | 1 | Siemens |
| G120 | 4 | TDI, Flame Retardant | 2 | Siemens |
| G120 | 2.2 | MC, Color | 2 | Siemens |
| G120 | 1.5 | Water, Ann, Si, Tin, Color Anti-yellow etc | 7 | Siemens |
| G120 | 0.75 | Spray Head | 1 | Siemens |
| VFD-B | 5.5/3.7/1.5 | Oven Inner Conveyer Line, Side Conveyer Line, Cutting Machine | 3 | Delta |
Technical Specifications
| Oven Length | 18m | Inner Conveyer Length | 18m |
| Foaming Height | 1.0-1.25m | Side Border Adjustable Width | 0.98-2.3m |
| Foaming Width | 1.0-2.25m | Conveyer Belt Speed | 0-8m/min |
| Foaming Density | 8-100kg/m³ | Fall Plate | Six Section Adjustable |
| Total Power | 130kW | Total Output | 100-300kg/min |
| Motor | Dongguan/Siemens | Pump | U.S. Viking / Japan Shimadzu / China Shanghai |
System Features
- Fall Plate: 7000mm length with electric control for up/down and width adjustment (Taiwan AC Speed Drive and Siemens Motor)
- Side Wall: 18000mm length with electric width adjustment (Taiwan AC Speed Drive and Siemens Motor)
- Conveyor Line: 18000mm length with electric control (Taiwan AC Speed Drive and Siemens Motor)
- Dry Oven: 18000mm length with explosion-protected lighting
- Walkway: 18000mm length matching side wall dimensions
- Exhaust Fan System: 3 sets at 2.2kW each with 18m exhaust passage
- Feed Foaming: Trough Type (2000mm × 300mm) or Sprayer Type available
- Side Paper Feed & Rewind System: 1 set included
Business Terms
Payment: 30% advance payment by T/T upon contract signing, 70% by T/T before delivery or sight confirmed L/C.
Installation: 2 technicians provided for installation, commissioning and training. Flight costs, accommodation plus USD50/day per engineer charged additionally.
Warranty: 12-month limited warranty from delivery date (excluding wear parts). Customer bears shipping costs for replacement parts during warranty.
Frequently Asked Questions
Q: How many days for the installation and testing of the machine?
A: Approximately 30 days for installation with 1-2 engineers, plus 15 days for electrical connection and machine running. Total 45 days for full operational readiness.
Q: For the cost of the engineer how much I need to pay?
A: USD50 per day per engineer plus visa fees, round-trip tickets, food and hotel expenses.
Q: What kind of raw material tools we need to prepare for the testing?
A: We provide a comprehensive tool list for testing preparation and can assist with purchasing if required.
Q: After the machine testing if we need some engineer to stay in our factory can you help to find?
A: Yes, we can help hire experienced engineers for your factory. Salary and employment details to be discussed directly.
Product Documentation & Media
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Zehui machinery equipment co., ltd
Location
Industrial Zone of Tangshi, Gaobu town, DongGuan City GuangDong Province,China
Contact Person
Wang