High Rebound Polyurethane Foam Production Line with PLC Digital Touch Screen 8-70kg/m³ Density Range
This fully automatic high rebound polyurethane foam production line features PLC digital touch screen control and is designed for manufacturing soft PU products with density range of 8-70kg/m³. The system enables production of foam for furniture, shoes, automotive, mattress, and packaging applications.
- PLC digital touch screen control system with remote internet operation
- Recipe storage for over 200 formulations with real-time adjustments
- Continuous operation with formulation changes without machine stoppage
- Yellowing resistance meets 3-5 international standards
- Automatic temperature control and flow monitoring systems
| Model | Pass Caliber | Use | Quantity | Brand |
|---|---|---|---|---|
| K-301L/75DA cross valve | G2″ | POP, PPG, CaCO3, Foam | 3 | Korea |
| K-301L/63DA p cross valve | G1″ | TDI foam | 1 | Korea |
| K-301L/32DA cross valve | G½″ | Other small material, Flame retardant, Anti-yellow | 9 | Korea |
| DK800 glass flow meter | 20-200 L/h | AIR | 1 | China |
| FA10-15 glass flow meter | 40-400 L/h | H2O | 1 | China |
| FA10-25F glass flow meter | 150-1500 L/h | MC | 1 | China |
| FA10-25F glass flow meter | 600-6000 L/h | TDI | 1 | China |
| Transducer speed adjusted head | Φ25×2000mm | Foam | 1 | Qianghui |
| Type | Use | Specification | Quantity |
|---|---|---|---|
| Big material tank | PPG | 5m³/δ5mm A3 steel plate, with temperature controlling, stirrer, filter system | 1 |
| Big material tank | POP | 5m³/δ5mm A3 steel plate, with temperature controlling, stirrer, filter system | 1 |
| Big material tank | CaCO3 | 5m³/δ5mm A3 steel plate, with temperature controlling, stirrer, filter system | 1 |
| Big material tank | TDI | 5m³/δ5mm A3 steel plate, with temperature controlling, stirrer, filter system | 1 |
| Big material tank | Flame retardant | 2m³/δ3mm stainless steel, with filter system | 1 |
| Big material tank | MC | 2m³/δ2mm stainless steel, with filter system | 1 |
| Small material tank | Si | 180L/δ1mm stainless steel | 1 |
| Small material tank | A-33 | 180L/δ1mm stainless steel, with filter system | 1 |
| Small material tank | T9 | 180L/δ1mm stainless steel, with filter system | 1 |
| Small material tank | H2O | 180L/δ1mm stainless steel | 1 |
| Small material tank | Color | 180L/δ1mm stainless | 1 |
| Small material tank | Anti-yellow | 180L/δ1mm stainless steel | 1 |
| Small material tank | Black | 180L/δ1mm stainless steel | 1 |
| Floor powder mixing tank | PPG, POP, Powder | 1.5m³/δ3mm A3 steel plate, with filter system | 1 |
| Filter tank | POP, Powder | 1.5m³/δ4mm A3 steel plate | 1 |
- Loading raw materials into material tanks using loading system
- Temperature control of raw materials using chiller system
- Flow verification of all raw materials before foaming
- Sample testing to ensure proper flow and parameters
- Preparation with kraft paper and plastic film
- Foaming process execution
- Factory layout design and machine placement optimization
- On-site installation and testing by 2-4 experienced engineers
- Comprehensive operator and maintenance training
- Machine operation manual and optimized product formulations
- Raw material sourcing assistance available
After all machines arrive at your factory, we will send 1-2 engineers to assist with installation. With your team's support, installation typically completes in 30 days. Following this, one electrician and one foaming engineer will connect cables and commission the machine within 15 days. Total installation and commissioning time is approximately 45 days.
Engineering support costs USD 50 per day per engineer, plus visa fees, round-trip airfare, and accommodation expenses.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.