ZHF-2017 Horizontal Continuous Polyurethane Foam Production Line 35m x 4m with 300kg/min Output Capacity
Price:
inquiry
MOQ:
one set
Delivery Time:
45days after receive downpayment
Brand:
ZHMACH
Product Description
Product Overview
The ZHF-2017 Horizontal Continuous Foam Production Line is an automated system designed for high-volume manufacturing of flexible polyurethane foam with densities ranging from 8kg/m³ to 100kg/m³. This industrial-grade equipment is engineered for producing foam used in furniture, footwear materials, packaging, electronics, garments, and transportation industries.
Technical Specifications
| Parameter | Specification |
|---|---|
| Machine Dimensions | 35m length × 4m width × 3m height |
| Foaming Material Groups | 13 groups with manual/automatic control |
| Foaming Width Range | 980mm to 2250mm |
| Maximum Foaming Height | 1200mm |
| Density Range | 8kg/m³ to 100kg/m³ |
| Foaming Speed | 2000-7000r/min |
| Maximum Output | 300kg/min |
| Mixing Head Motor | 37kW |
| Total Power Consumption | Approximately 90kW |
Material Tank Configuration
| Type | Material | Specification | Quantity |
|---|---|---|---|
| Big Material Tank | PPG | 5m³, δ5mm A3 steel plate with temperature control, stirrer, filter system | 1 |
| Big Material Tank | POP | 5m³, δ5mm A3 steel plate with temperature control, stirrer, filter system | 1 |
| Big Material Tank | CaCo3 | 5m³, δ5mm A3 steel plate with temperature control, stirrer, filter system | 1 |
| Big Material Tank | TDI | 5m³, δ5mm A3 steel plate with temperature control, stirrer, filter system | 1 |
| Big Material Tank | Flame Retardant | 2m³, δ3mm stainless steel with filter system | 1 |
| Big Material Tank | MC | 2m³, δ2mm stainless steel with filter system | 1 |
| Small Material Tank | Various Additives | 180L, δ1mm stainless steel (7 units total) | 7 |
| Floor Powder Mixing Tank | PPG, POP, Powder | 1.5m³, δ3mm A3 steel plate with filter system | 1 |
| Filter Tank | POP, Powder | 1.5m³, δ4mm A3 steel plate | 1 |
Control & Operation Features
- PLC control system enabling continuous foaming of two different formulas simultaneously
- Full inverter control for synchronized foaming and production line operation
- Adjustable oven declining board height and width via control box
- Configurable oven side links width through control interface
- Dual material spraying methods: down sprayer head (adjustable directions) and trough overflow pipe
Premium Components
Manufactured with Siemens inverter/motor systems, U.S. Viking pumps, and high-quality spare parts to ensure reliable performance and consistent foam production quality.
Frequently Asked Questions
Q: How long does machine installation and testing take?
A: Approximately 30 days for installation with 1-2 engineers, plus 15 days for electrical connection and machine operation. Total 45 days for full commissioning.
Q: What are the engineer service costs?
A: USD 40 per day per engineer, plus visa fees, round-trip tickets, and accommodation expenses.
Q: What raw materials and tools are needed for testing?
A: We provide a comprehensive list of required tools and can assist with procurement if requested.
Q: Can you provide ongoing technical support?
A: Yes, we can help hire experienced engineers for long-term factory support and provide 24-hour technical assistance for any operational issues.
Product Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Zehui machinery equipment co., ltd
Location
Industrial Zone of Tangshi, Gaobu town, DongGuan City GuangDong Province,China
Contact Person
Wang