Semi-Auto Batch Foam Making Machine 230L Output 43kW Power for Furniture and Sponge Manufacturing
This semi-automatic batch foam making machine is engineered for furniture manufacturing and sponge production lines. Featuring pneumatic motion control and electronic mixer speed adjustment, it accommodates rectangular, cubic, and cylindrical molds for versatile foam production applications.
- Machine Dimensions: 2.8m × 1.5m × 2.5m
- Foam Mold Size (adjustable): 1500-2000mm × 2000-3000mm × 1200mm (two sets)
- Foaming Material Groups: 7 groups with man-machine interface control
- Maximum Foaming Height: 1200mm
- Foaming Density Range: 8-100kg/m³
- Foaming Speed: 2000-7000r/min
- Maximum Output: 230L per cycle
- Mixing Head Motor: 11kW
- Total Power Consumption: Approximately 43kW
| Parameter | Specification | Parameter | Specification |
|---|---|---|---|
| Mixing Tank Capacity | 180L-250L | Oil Hydraulic System | 1 set |
| Mixer Total Power | 11kW | Electric Float Top System | 1 set (electric) |
| Mixing Speed | 0-2800r/min | Air Filtering System | 1 set |
| Formula Storage Capacity | 6 groups | Water Tower | 1 set |
| Control System | PLC Touch Screen Control | Water Pump | 1 set |
| PPG Tank | 3 ton × 1 set | Foaming Density Range | 6-100kg/m³ |
| POP Tank | 3 ton × 1 set | Daily Output | 48 blocks per 8 hours (230m³/day) |
| TDI Tank | 2 ton × 1 set | Square Mold Foaming Size | 2000mm × 2000mm × 1200mm |
| MC Tank | 2 ton × 1 set | Cylinder Mold Foaming Size | Dia 1800mm × H 2200mm |
| Air Valves | Euro Standard | Total Motor Power | Approx. 25kW |
| Auto Loading & Feeding Pumps | 4 sets (China brand) | Machine Net Weight | Approx. 6 ton |
| Chiller System | 1 set × 7.5kW (Taiwan made) | Floor Space Required | 10m × 10m × 6m |
| Type | Use | Specification | Quantity |
|---|---|---|---|
| Big Material Tank | PPG + Mixture Material | 3m³ / δ5mm A3 steel plate with temperature control, stirrer, filter system | 1 |
| Big Material Tank | TDI | 2m³ / δ5mm A3 steel plate with temperature control, stirrer, filter system | 1 |
| Big Material Tank | MC | 1m³ / δ2mm stainless steel | 1 |
| Small Material Tank | Si, T9, A33, Color | 80L / δ1mm stainless steel | 4 |
| Model | Power (kW) | Use | Quantity | Brand |
|---|---|---|---|---|
| VFD-B | 11 | Mixing Head | 1 | Delta |
| VFD-B | 5.5 | PPG | 1 | Delta |
| VFD-B | 3.7 | TDI | 1 | Delta |
| VFD-B | 2.2 | MC | 1 | Delta |
| VFD-B | 1.5 | Si, T9, A33, Color | 4 | Delta |
| Model | Power (kW) | Use | Quantity | Brand |
|---|---|---|---|---|
| Y200L-2 | 11 | Mixing Head | 1 | Guangdong |
| Y132S-4 Horizontal | 7.5 | PPG | 1 | Guangdong |
| Y132S-4 Horizontal | 3.7 | TDI | 1 | Guangdong |
| Y100-4 Horizontal | 2.2 | MC | 1 | Guangdong |
| Y100-6 Horizontal | 1.5 | Ann, Si, Tin, Color | 4 | Guangdong |
| Y100-4 Vertical | 2.2 | PPG Material Mixing | 1 | Guangdong |
| Y100-4 Vertical | 1.5 | TDI Mixing | 1 | Guangdong |
| Y100-4 Horizontal | 2.2 | PPG Mixing | 1 | Guangdong |
| Y100-4 Horizontal | 2.2 | TDI Filing | 1 | Guangdong |
- Factory layout design consultation
- On-site installation by 2-4 experienced engineers
- Comprehensive operator training and maintenance guidance
- Complete machine operation manual and optimized product formulations
- 24-hour technical support with problem resolution within 24 hours
A: Complete installation requires approximately 30 days with your team's assistance, followed by 15 days for electrical connection and machine testing. Total duration: 45 days.
A: Engineer services cost USD 50 per day per engineer, plus visa fees, round-trip tickets, and accommodation expenses.
A: We provide a comprehensive list of required testing materials and tools, with optional purchasing assistance available.
A: Yes, we can assist in hiring experienced engineers, with salary and terms to be discussed directly.
A: Contact our after-sales manager by phone or send pictures of any issues - we guarantee response and assistance within 24 hours.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.