Full Automatic Low Pressure Polyurethane Foam Machine 300kg/min with 18m Oven and PLC Control
Price:
inquiry
MOQ:
one set
Delivery Time:
shipped in 45 days after payment
Brand:
ZHMACH
Product Description
Full Automatic Low Pressure Polyurethane Foam Machine
This industrial-grade horizontal continuous foam production line is designed for manufacturing polyurethane foam blocks used in mattresses, sofas, and upholstery applications. The system features PLC control with inverter automation and touch screen interface for precise operation.
Key Specifications
| Parameter | Specification |
|---|---|
| Total Dimensions | 35m Length × 4m Width × 3m Height |
| Foaming Width Range | 980mm - 2350mm |
| Foaming Height Range | Up to 1300mm |
| Foaming Density Range | 8kg/m³ - 100kg/m³ |
| Maximum Output Capacity | 300kg/min |
| Foaming Speed Range | 2000r/min - 7000r/min |
| Total Power Consumption | Approximately 90kW |
| Mixing Head Motor Power | 37kW |
| Oven Length | 18m |
Advanced Control System
- PLC-based control system with touch screen interface
- Stores over 200 different foam formulas for quick selection
- All inverter-controlled foaming synchronized with production line
- Adjustable oven declining board height and width via control box
- Oven side links width adjustable through control interface
Material Components
13-group foaming material system with both manual and computerized control options. Two material spraying methods available: down sprayer head (adjustable in upper, down, front, back directions) and trough overflow pipe system.
Transducer Configuration
| Model | Power | Application | Quantity | Brand |
|---|---|---|---|---|
| G120 | 37kW | Mixing Head | 1 | Siemens |
| G120 | 7.5kW | POP, CaCo3 | 2 | Siemens |
| G120 | 5.5kW | PPG | 1 | Siemens |
| G120 | 4kW | TDI, Flame Retardant | 2 | Siemens |
| G120 | 2.2kW | MC, Color | 2 | Siemens |
| G120 | 1.5kW | Water, Ann, Si, Tin, Color Anti-yellow | 7 | Siemens |
| G120 | 0.75kW | Spray Head | 1 | Siemens |
| VFD-B | 5.5/3.7/1.5kW | Oven Conveyer Systems | 3 | Delta |
Technical Support & Warranty
- 12-month limited warranty from delivery date (excluding wear parts)
- 2 technicians provided for installation, commissioning, and training
- 45-day total installation and testing period
- Technical support available for ongoing operational needs
Frequently Asked Questions
How many days for machine installation and testing?
Total 45 days: 30 days for mechanical installation with 1-2 engineers, plus 15 days for electrical connection and machine testing.
What are the engineer costs during installation?
USD50 per day per engineer, plus visa fees, round-trip airfare, and accommodation expenses.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Zehui machinery equipment co., ltd
Location
Industrial Zone of Tangshi, Gaobu town, DongGuan City GuangDong Province,China
Contact Person
Wang