Mattress Sponge Foam Making Machine 200-350kg/min Output with PLC Control System for Furniture Manufacturing
Price:
US $135,000-152,000 / Sets
MOQ:
one set
Delivery Time:
50-60 days
Brand:
ZHMACH
Product Description
Product Overview
The Mattress Sponge Foam Making Machine is an automated horizontal continuous foaming system designed for manufacturing furniture foam products including sofas and mattresses. This industrial-grade equipment operates with minimal noise and includes 13 raw material groups for comprehensive foam production.
Production Process
- Load raw materials into tanks using automated loading system
- Precisely control material temperature with integrated chiller
- Verify material flow rates before foaming process
- Conduct sample testing to ensure optimal parameters
- Position kraft paper and plastic film for production
- Execute continuous foaming operation
Technical Specifications
| Parameter | Specification |
|---|---|
| Max Output Capacity | 200-350 kg/min (Continuous Type) |
| Mixer Total Power | 37 kW |
| Max Mixing Speed | 2500-6000 rpm |
| Foaming Type | Trough & Sprayer |
| Standard Material Groups | 13 Groups |
| Foaming Size | W2300mm × H1300mm (Width Adjustable) |
| Control System | PLC Digital Touch Screen |
| Foaming Density Range | 8-150 kg/m³ |
| Total Motor Power | Approx 125 kW |
| Machine Net Weight | Approx 30 Tons |
| Floor Space Required | L45m × W5m × H4.5m |
Storage Tank Capacity
| Material | Capacity |
|---|---|
| PPG Tank | 5 Ton × 1 Set |
| POP Tank | 5 Ton × 1 Set |
| TDI Tank | 5 Ton × 1 Set |
| MC Tank | 2 Ton × 1 Set |
| CaCO3 Tanks | 5 Ton × 1 Set |
| T-9/Amine/Color/Silicone/Water Tanks | 180L × 8 Sets |
System Components
- Side Wall: L16m × H1200mm
- Fall Plate: L8.5m × W0.98-2.4m (Adjustable)
- Foaming Platform: L2000mm × W3000mm × H700mm
- Conveyor Line: L16.9m
- Side/Bottom Paper Feed & Rewind System: 2 Sets
- Walkway: W500mm × L15m
- Air Valves: U.S. Standard
- Chiller (Cooling & Heating System): 1 Set × 1.5HP
- R.S. Pulling System: 1 Set
- Matching Block Cutter: 1 Set
Packaging & Shipping
The foam making machine is shipped with naked packing, while spare parts are secured in wooden cases. Some components are strategically placed inside material tanks to optimize container space. Complete shipment requires 2×40HQ + 1×20GP containers.
Professional Services
- Factory layout design consultation
- On-site installation by 2-4 experienced engineers
- Comprehensive operator training and maintenance guidance
- Complete machine operation manual and optimized formulations
- Raw material sourcing assistance
Frequently Asked Questions
How many days for the installation and testing of the machine?
Total installation and testing requires approximately 45 days, including 30 days for mechanical installation and 15 days for electrical connection and trial runs.
What are the costs for engineer services?
Engineer services cost USD 50 per day per engineer, plus visa fees, round-trip tickets, and accommodation expenses.
What raw materials and tools are needed for testing?
We provide a comprehensive list of required tools and materials, with optional purchasing assistance available.
Can you provide long-term technical support?
Yes, we can assist in hiring experienced engineers for ongoing factory operations, with salary and terms negotiated directly.
How do we handle technical issues during operation?
Our after-sales team provides 24-hour support via phone consultation and remote troubleshooting with picture analysis.
Product Documentation
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Zehui machinery equipment co., ltd
Location
Industrial Zone of Tangshi, Gaobu town, DongGuan City GuangDong Province,China
Contact Person
Wang