ZHMACH Horizontal Continuous Foam Production Line 8-100kg/m³ Density for Mattress Manufacturing
The ZHMACH Horizontal Continuous Foam Production Line is engineered for manufacturing flexible polyurethane foam with densities ranging from 8 to 100 kg/m³, specifically designed for mattress and sofa applications. This low-pressure foaming system incorporates premium components including Siemens inverters/motors and U.S. Viking pumps for reliable performance and consistent foam quality.
- Foaming Control Platform: 3m × 2.52m × 0.7m
- Oven Declining Board: 6.8m × 0.98m-2.3m
- Oven Side Links: 18m × 2.3m × 1.2m
- Oven Machine Frame: 18m × 4m × 3m
- Oven Inner Conveyer Line: 18m × 2.3m × 0.83m
- Foam Block Cutter: 2.3m × 1.30m (cross-type knife belt)
- Side Film Lift System: 1 set
| Parameter | Specification | Parameter | Specification |
|---|---|---|---|
| Oven Length | 18m | Inner Conveyer Length | 18m |
| Foaming Height | 1.0-1.25m | Side Border Adjustable Width | 0.98-2.3m |
| Foaming Width | 1.0-2.25m | Conveyer Belt Speed | 0-8m/min |
| Foaming Density | 8-100kg/m³ | Fall Plate | Six section adjustable |
| Total Power | 130KW | Total Output | 100-300kg/min |
| Overall Dimension | 35m × 4m × 3m (Length × Width × Height) | ||
| Foaming Material Groups | 13 groups with man-machine interface, manual and automatic computer control | ||
| Foaming Speed | 2000-7000r/min | ||
| Material Spraying Methods | Down sprayer head (adjustable upper, down, front, back) and trough overflow pipe | ||
| Control System | PLC control for continuous dual-formula foaming, inverter-controlled synchronization | ||
| Model | Pass Caliber | Application | Quantity | Brand |
|---|---|---|---|---|
| K-301L/75DA Cross Valve | G2″ | POP, PPG, CaCO3, Foam | 3 | Korea |
| K-301L/63DA P Cross Valve | G1″ | TDI Foam | 1 | Korea |
| K-301L/32DA Cross Valve | G½″ | Small Materials, Flame Retardant, Anti-yellow | 9 | Korea |
| DK800 Glass Flow Meter | 20-200 L/h | AIR | 1 | China |
| FA10-15 Glass Flow Meter | 40-400L/H | H2O | 1 | China |
| FA10-25F Glass Flow Meter | 150-1500L/H | MC | 1 | China |
| FA10-25F Glass Flow Meter | 600-6000L/H | TDI | 1 | China |
| Transducer Speed Adjusted Head | Φ25×2000mm | Foam | 1 | Qianghui |
The complete machine is shipped with nude packing, with select components secured in wooden cases. Remaining parts are protected using paper or foam sheets wrapped in plastic film. Standard configuration requires 2×40HQ containers plus 1×20GP container for optimal space utilization and cost efficiency.
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