Phidix Motion Controls (Shanghai) Co., Ltd.
                                                                                                           
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22 Years
Since 2004
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blue-max-high-performance-control-cable

Price Negotiable
Price: Negotiation
MOQ: 10 piece
Delivery Time: 7 - 40 work days
Brand: Phidix
Product Description

Blue Max™ High-Performance Control Cable

For Tight Routing, High Load, and Harsh Environments

Engineered for the most demanding applications, the Blue Max™ push-pull control cable delivers exceptional performance in routing-limited, high-temperature, and corrosive environments. With its ultra-flexible 4" minimum bend radius and low-friction PTFE lining, it enables smooth and reliable motion control where traditional cables fail.

Whether you're integrating into off-highway machinery, marine controls,  Blue Max™ ensures consistent motion, reduced backlash, and maximum service life — even under heavy load and extreme routing complexity.


Key Features at a Glance

Feature Description
Min. Bend Radius 4" (100mm) – Allows tight, multi-plane routing
Travel Capacity 3" (76mm) push-pull stroke
Low-Friction Liner PTFE – For smoother actuation & reduced wear
Outer Jacket LDPE or Nylon 12 – For abrasion, UV & chemical resistance
Temperature Range -65°F to +300°F (-54°C to +149°C)
End Fittings Fully customizable – Swaged, threaded, clevis, bulkhead, etc.
Core Options Solid wire or 1x19/7x7 strands available per load/flex need
Jacket Color Signature Blue or Black (standard); other colors available on request
Branding Phidix logo embossed for authenticity


When to Choose Blue Max™

Blue Max™ is not your typical control cable. It’s built for motion systems that:
•  Require tight-radius bends without compromising stroke
•  Operate in harsh conditions (heat, cold, vibration, fluids)
•  Face high-duty cycles with thousands of repeated motions
•  Demand ultra-low friction to prevent hand fatigue or actuation lag
Ideal industries:
Construction machinery, marine throttle systems, rail vehicles, mining equipment, emergency vehicle controls, and aerospace ground systems.

Cable Core:

The Blue Max™ control cable uses a stainless steel stranded core matched to its 3" stroke and 4" bend radius. The core slides within a PTFE liner, ensuring low-friction and extended service life under tight routing conditions.

Depending on application load and motion type, other strand constructions (e.g., solid wire or multi-strand) may be offered as part of OEM customization.

Conduit Construction:

•  Inner tube: PTFE
•  Reinforcement: steel wire or monocoil wrap
•  Outer jacket: LDPE or Nylon, heat/chemical/UV-resistant
All interfaces swaged or threaded per spec, tested for stroke consistency, linear resistance, and end load capacity.
2D schematic of PTFE-lined control cable showing core, liner, stranded conduit, and outer jacket

Custom Options for OEM Systems

We support full customization for:
•  Travel length
•  Cable housing length
•  End termination types (threaded, clevis, trunnion, ball-joint)
•  Mounting styles (bulkhead, panel)
•  Stroke force optimization (by strand and liner selection)
For OEM developers, we offer 3D models, installation drawings, and engineering consultation — just send us your system schematic.
Push-pull control cable with stainless steel ends and PTFE liner, shown with custom configuration highlights

Phidix Quality Standards

Blue Max™ is manufactured under strict IATF 16949 and ISO 9001 standards. Each batch undergoes:
•  Load stroke testing (0–3") under rated tension
•  Friction & hysteresis coefficient check
•  Salt spray test (up to 720h for marine use)
•  Bend endurance simulation (10,000+ cycles)

Related Pages You Might Need

•  Custom Control Cable Design for OEMs

•  Push-Pull Inner Wire Core Options

•  PTFE-Lined Cable Structures Explained

•  Application Guide: Marine Throttle Systems


Ask Our Engineers

Not sure if Blue Max™ is the right cable for your system?
Send us your cable routing layout, load profile, and environment—we’ll help you validate selection and recommend best-matched specs.

Request a Free Technical Review

Get in Touch

Have questions about our products or want to discuss a custom order? Our team is ready to help you.

Company Phidix Motion Controls (Shanghai) Co., Ltd.
Location 168-2#, Tingyi Road, Jinshan District, Shanghai,China 201505
Contact Person lisa

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