Large Scale 4.5m Autoclave Equipment with PLC Control for Carbon Fiber Processing, 100-450°C Temperature Range, 0.5-5.0Mpa Pressure
Price:
Negotiation
MOQ:
1 set
Delivery Time:
Shipped in 35 days after received payment
Brand:
LUY
Product Description
The temperature, pressure, time, vacuum and other working procedures of this large-scale autoclave during high temperature curing are automatically controlled by Siemens PLC. This energy-efficient, high-performance heating and curing equipment achieves optimal results through fully automated operation, eliminating manual intervention after initial setup.
Product Applications
This autoclave is primarily used for molding polymer-based composite component products. It serves as the main equipment for manufacturing continuous fiber reinforced thermosetting composite materials, widely applied in advanced composite materials, honeycomb sandwich structures, and metal or composite bonding mechanisms.
Technical Specifications
| Parameter | Specification |
|---|---|
| Diameter | 500-4500mm |
| Length | 1000-20000mm |
| Working Temperature | 100-450℃ |
| Working Pressure | 0.5-5.0Mpa |
| Speed of Pressure Rise | 0.05Mpa/min Continuously adjustable |
| Pressure Error | ±0.01MPA |
| Heating Rate (No Load) | 0.5-7℃/min Continuously adjustable |
| Cooling Rate (No Load) | 0.5-7℃/min Continuously adjustable |
| Cooling Method | Water cooling or air cooling |
| Point Temperature Error | ±1-2℃ |
| Temperature Control Points | Inside tank and 2-20 points |
| Vacuum Degree | -0.098MPA |
| Continuous Working Time | ≥50 hours |
System Components
Control System
Features professional hot-pressure temperature control software with Siemens PLC temperature control module, temperature sensors, pressure sensors, and control cabinet. Real-time temperature data transmission ensures accuracy and stability through PID temperature control algorithms.
Vacuum System
Comprises vacuum pump, vacuum pumping lines, vacuum measuring lines, backup buffer tank and vacuum buffer tank. Each vacuum line operates independently with pressure sensors, pneumatic valves, manual valves and pressure leak alarms for enhanced system stability and safety.
Cooling System
Utilizes water cooling method with thermocouple temperature monitoring. PLC control system manages cooling rates through variable frequency cooling pump and high temperature fan circulation control.
Heating System
Equipped with professional hot-press temperature control software, thermocouples, PLC temperature control module, power regulator, and control cabinet. Features 304 stainless steel electric heating tubes for rapid heating and long service life, with temperature circulation fans ensuring uniform heat distribution.
Key Advantages
- High-pressure resistant, high-temperature tank construction with superior tightness
- Comprehensive safety interlock system with pressure automatic interlock and over pressure alarm
- Quick door opening mechanism with manual or automatic operation, functional during power outages
- High-temperature silicone air-filled door sealing capable of withstanding 500°C
- Advanced pressure transfer and control system with air compressor, storage tank, and pressure control valves
- Efficient heating system with stainless steel heating pipes and temperature control
- Optimized temperature circulation system with circulation fans and guide flow covers for uniform heating
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Company
Luy Machinery Equipment CO., LTD
Location
Xinghua Road, Zhucheng city Shangdong Provice