Q345R Carbon Steel Composite Curing Autoclave 0.6-3.0MPa Pressure for Rubber Vulcanization
The Q345R Carbon Steel Composite Curing Autoclave is engineered for rubber vulcanization processes, supporting both direct steam heating and hot dry air heating methods. With automatic control of temperature, pressure, and time parameters, this industrial autoclave delivers reliable performance and energy efficiency.
Steam enters through diffusion tubes at the bottom, featuring precisely arranged 3mm, 4mm, and 5mm diameter holes to ensure uniform steam distribution throughout the tank. This prevents product quality variations and enables automated heating, heat preservation, and vulcanization cycles.
Electric heating tubes with heat exchangers create steam that rises evenly through the tank, maintaining temperature uniformity of ±1-2℃ and pressure accuracy within ±0.01MPa.
| Model | Effective Diameter (mm) | Effective Length (mm) | Total Capacity (m³) |
|---|---|---|---|
| DL800*22000 | 800 | 22000 | 11.0 |
| DL800*64000 | 800 | 64000 | 32.1 |
| DL1000*2000 | 1000 | 2000 | 1.5 |
| DL1200*3000 | 1200 | 3000 | 3.4 |
| DL1500*3500 | 1500 | 3500 | 6.0 |
| DL1800*7000 | 1800 | 7000 | 17.8 |
| DL2500*15000 | 2500 | 15000 | 73.5 |
| DL2600*6000 | 2600 | 6000 | 31.8 |
| DL2800*9000 | 2800 | 9000 | 55.4 |
| DL4500*13000 | 4500 | 13000 | 206.0 |
Customization Available: Maximum diameter up to 4.5 meters with customizable lengths to meet specific production requirements.
| Parameter | Specification |
|---|---|
| Design Temperature | 150-220℃ |
| Design Pressure | 0.6-3.0MPa |
| Construction Material | Q345R Carbon Steel |
| Heating Methods | Direct Steam Heating or Hot Air Heating |
| Door Operation | Manual Quick Opening or Hydraulic Operation |
| Sealing System | Air-Filled Silicone Sealing (1-2 year lifespan) |
| Control System | Semi-Automatic or Automatic Control |
| Temperature Uniformity | ±1-2℃ |
| Pressure Accuracy | <±0.01MPa |
- High-Pressure Construction: Q345R carbon steel tank with integrated components for superior pressure resistance
- Advanced Safety Systems: Triple safety interlocks, over-pressure alarms, and automatic pressure discharge
- Efficient Door Mechanisms: Manual or automatic quick-opening design with power-off operation capability
- Premium Sealing: High-temperature silicone air-filled sealing rated for 500℃ operation
- Precision Control: Automated pressure transfer and control system with accurate monitoring
- Optimized Heating: Stainless steel heating elements with forced circulation for uniform temperature distribution
- Energy Efficient: Consumes 35% less energy compared to traditional vulcanization equipment
- Vacuum Capability: Integrated vacuum system for composite material processing requirements
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