BFS Pharmaceutical Packaging Machine 6000 Bottles/Hour Capacity for 100-1000ml IV Infusion Containers
BFS (Blow-Fill-Seal) technology represents an advanced sterile filling system that integrates bottle forming, liquid filling, and container sealing within a single automated process under sterile conditions. This integrated approach transforms qualified liquid formulations and plastic particles into finished, sealed pharmaceutical containers.
Compared to traditional two-step manufacturing methods, BFS technology eliminates the need for separate bottle production and storage, providing enhanced sterility assurance. When compared with conventional glass bottle packaging, this system requires no bottle cleaning, rubber stopper preparation, or sterilization processes, resulting in significant water, steam, and energy conservation.
The automated process minimizes human intervention errors while utilizing high-quality PP and PE raw materials that offer superior stability and reliability for pharmaceutical packaging applications.
| Parameter | Specification |
|---|---|
| Maximum Capacity | 6000 bottles/hour with frequency conversion speed adjustment |
| Container Specifications | 100-1000ml plastic infusion bottles (BOPP bottle or vertical soft bag) with matching plastic caps |
| Bottle Air Washing Stations | 30 |
| Water Washing Stations | 30 |
| Filling Stations | 18 |
| Cap Sealing Stations | 30 |
| Washing Effectiveness | ≥99.8% qualified rate |
| Metering Accuracy | ≤±1% error |
| Sealing Precision | Bottleneck to cap position deviation ≤0.4mm; sealing pass rate ≥99.9% |
| Total Power Consumption | Approximately 20kW |
| Gas Consumption | 0.6MPa, approximately 260 m³/hour |
| Water Consumption | Purified water ≥0.2MPa, approximately 0.7 m³/hour |
| Overall Dimensions | 4500 × 2000 × 2200mm (L×W×H) |
- Minimizes operator interference in aseptic production environments
- Provides enhanced sterility level protection
- Compact modular design significantly reduces clean room area requirements
- Advanced isolation technologies reduce installation environment specifications
- Computer-controlled automation enables highly efficient production operations
- Seamless integration with upstream and downstream production systems
- Supports automated multi-system linkage operations
This intravenous infusion bag manufacturing system features compact dimensions, high output capacity, and exceptional pass rates. It is primarily designed for production of non-PVC film packaging intravenous infusion products.
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