Customizable Dimensions Copper Braided Busbar with High Conductive Efficiency and Vibration Absorption for Electrical Systems
Copper Braided Busbar
Product Introduction
Copper Braided Busbar is manufactured from high-purity ETP copper wires with excellent electrical conductivity and flexibility. The braided structure allows efficient current transmission while effectively absorbing vibration, thermal expansion, and mechanical movement in electrical systems.
The product can be supplied in bare copper, tin-plated, or silver-plated finishes according to different operating environments and conductivity requirements. Contact terminals are formed through a cold-pressing process and integrated with seamless tubular lugs, ensuring strong mechanical bonding and low-resistance electrical contact without soldering.
Customized dimensions, terminal structures, and surface treatments are available to meet various industrial and electrical connection requirements.
Technical Specifications
| Item | Description |
|---|---|
| Product Name | Bare Copper Braid Busbar / High Current Grounding Strap Wire |
| Material | T2 Copper |
| Copper Purity | ≥99.95% |
| Cross Section Area | 1.5mm² – 6000mm² |
| Surface Treatment | Bare Copper / Tin Plated / Nickel Plated / Silver Plated |
| Single Wire Diameter | 0.05mm – 0.254mm |
| Certification | ISO9001 |
| Connection Type | Solderless Pressed Ferrules / Customized Terminals |
| Working Feature | Flexible Conductive Connection |
| OEM & ODM | Available |
Product Advantages
1. High Conductive Efficiency
2. Flexible Structure Design
3. Reliable Contact Performance
4. Enhanced Surface Protection
5. Strong Mechanical Durability
6. Custom Manufacturing Support
Main Functions
- Flexible electrical connection
- High-current power transmission
- Electrical grounding and earthing
- Vibration absorption for electrical equipment
- Compensation for thermal expansion displacement
- Reduction of mechanical stress on electrical components
Typical Applications
The braided copper wire busbar is widely used in:
- Power transformers and substations
- High and low voltage switchgear
- Electrical cabinets and distribution systems
- New energy battery packs (EV battery systems)
- Rail transportation systems
- Solar and wind power equipment
- Industrial welding and electroplating equipment
- Motor and generator flexible connections
- Grounding systems and lightning protection
- Electrical apparatus and instrument wiring
- High-frequency and AC current conductive connections
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.