1500V 200A 8mm High Voltage Interlock Connector IP67 for Power Distribution and Battery System
1500V 200A 8mm High Voltage Interlock Connector IP67 for Power Distribution and Battery System
Product Definition
The 8mm Series High-Voltage Interlocking Connector is a robust, shielded HVIL (High Voltage Inter-Lock) connector designed for safe and reliable power transmission in high-voltage electrical systems. Engineered for demanding environments, it features excellent mechanical strength, high current-carrying capacity, and superior environmental protection. Its compact 8mm interface and orange high-voltage safety coloring make it ideal for electric vehicles (EVs), hybrid vehicles, energy storage systems, and industrial high-voltage applications.
Technical Parameters: 8mm HVIL Connector Assembly
| Parameter | Specification |
| Pull-out Force | ≤ 100N |
| Temperature Range | -40°C ~ +140°C |
| Rated Voltage | 1500V DC |
| Rated Current | 25mm² = 125A 35mm² = 150A 50mm² = 200A |
| Mating Cycles | ≥ 50 times |
| Protection Rating | IP67 / IP6K9K (mated) IPXXB (unmated) |
| Cable Cross-section | 25mm² / 35mm² / 50mm² (shielded) |
| Interface | 8mm |
| Housing Material | High-performance engineering plastic |
| Color | High-Voltage Orange |
Key Features
- High Safety Performance: Integrated HVIL (High Voltage Interlock) mechanism ensures safe connection and disconnection of high-voltage circuits.
- Excellent Environmental Resistance: IP67/IP6K9K rating provides dustproof, waterproof, and high-pressure wash-down protection — suitable for harsh outdoor and automotive environments.
- Wide Temperature Tolerance: Reliable operation from -40°C to +140°C.
- High Current Capacity: Supports up to 200A (50mm²), meeting the power demands of modern electric drivetrains and energy systems.
- Strong Mechanical Design: Pull-out force ≤100N with secure locking system for vibration-heavy applications.
- Shielded Design: Effective electromagnetic interference (EMI) shielding for clean power transmission.
- Compact & Flexible: 8mm interface with multiple straight and right-angle variants for easy system integration.
Application Scenarios
- Electric Commercial Vehicles (buses, trucks, vans)
- Passenger Electric Vehicles (BEV/PHEV)
- Hybrid Electric Systems
- Energy Storage Systems (ESS)
- High-voltage battery packs and inverters
- Industrial high-power equipment
- Charging infrastructure (high-power DC charging)
- Marine and off-road electric applications
#Tags / Keywords
HVIL Connector, High Voltage Connector, 8mm HV connector, 1500V DC connector, New Energy Vehicle Parts, Power Distribution Connector
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