Precision Tungsten Carbide Blank with Density ≥14.8g/cm³ for High Density Rotor Core Material
Price:
Negotiable
MOQ:
5
Delivery Time:
5-25days
Brand:
Sanxin
Product Description
Precision Blank Density ≥14.8g/cm³ Core Material For Manufacturing Special Motor Rotors
The rotor cavity blank prepared using WC-Ni-based non-magnetic tungsten carbide material, through isostatic pressing and non-magnetic formulation technology, provides a high-quality base material with zero magnetic interference, high density, and near-net-shape forming for subsequent processing of rotors of high-speed motors and precision instruments, solving the problems of magnetic loss and processing deformation in the manufacturing of precision rotors using traditional materials.
Material Science
- Material Composition: 90% WC + 10% Ni (Non-magnetic formula)
- Magnetic Properties: Permeability < 1.001, Remanence < 0.02 mT
Physical Properties
- Density: 14.8-15.1 g/cm³
- Hardness: 90-92 HRA (Sintered State)
- Coefficient of Thermal Expansion: 5.3 * 10⁻⁶/K
Processing Characteristics
- Isostatic Pressing Density Uniformity: > 99%
- Controllable Sintering Shrinkage: 12.5 ± 0.3%
- Machining Allowance: 0.5-1.0 mm per side
Blank Specifications
Cavity Types
- Cylindrical Cavity: Φ10-100mm
- Stepped Cavity: Multi-level complex structure
- Irregular Cavity: Custom-made according to drawings
Dimensional Accuracy
- External Tolerance: ±0.1mm
- Cavity Position Accuracy: ±0.05mm
- Blank Weight: 50-2000g
Product Specifications
| Parameter Type | Standard Range | Accuracy Class | Inspection Method |
|---|---|---|---|
| Outer Diameter of Blank | Φ20-150mm | ±0.1mm | Digital Calibrator |
| Cavity Diameter | Φ10-120mm | ±0.15mm | Coordinate Measuring |
| Height of Blank | 20-100mm | ±0.2mm | Height Gauge Inspection |
| Weight Deviation | ±1% | ±0.5% | Precision Balance |
| Density Uniformity | >99% | >99.5% | Water Immersion Test |
The data in the table is for reference only; custom drawings are available upon request.
Applications
Aerospace
- Satellite attitude control flywheel rotors
- High-speed rotors for aircraft motors
- Gyro rotors for navigation systems
Medical Equipment
- MRI equipment drive rotors
- Centrifuge core rotors
- Special rotors for medical pumps
Precision Industry
- High-speed electric spindle rotors
- Precision instrument balancing rotors
- Core rotors for special motors
High-end Scientific Research
- Low-temperature experimental equipment rotors
- High-vacuum environment rotors
- Precision measuring instrument rotors
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd
Location
No. 8, Middle School Road, Baiguan Town, Lusong District, Zhuzhou, Hunan, China
Contact Person
Anne Zhang