IGBT 50kw Metal Workpiece gear and shaft Induction Quenching hardening equipment machine

1. What is induction hardening?

Induction hardening uses induced heat and rapid cooling (quenching) to increase the hardness and durability of steel. Induction is a no-contact process that quickly produces intense, localized and controllable heat. With induction, only the part to be hardened is heated. Optimizing process parameters such as heating cycles, frequencies and coil and quench design result in the best possible outcomes.

2. Technical Parameters of LSW-50 Induction Quenching Equipment:

3. Main characteristics of LSW-50 Induction Quenching Equipment:

a) It adopts the IGBT inverter circuit in parallel connection, which has high load adaptability.
b) The comprehensive full load design is available for 24-hour continuous operation.
c) The digital phase locked realizes following frequency automatically.
d) Design in modules. It is installed facility and use conveniently without debugging..
e) The perfect protection function, insuring the reliability and easily maintaining of the equipments.
f)The technique of converting frequency by resonance promotes efficiency of whole equipment by over 95%.
g)Economy and environment protection, it can replace of gas/coal/electronic tube induction heating machine.

4. Induction Quenching Equipment Application:

    Induction is used to harden numerous components. For example: gears, crankshafts, camshafts, drive shafts, output shafts, torsion bars, rocker arms, CV joints, tulips, valves, rock drills, slewing rings, inner and outer races.

5. What are the benefits?

Induction hardening boosts throughput. It is an extremely fast and repeatable process that integrates easily into production lines. It is clean, safe and typically has a small footprint. Workpieces are usually treated individually. This ensures that each separate workpiece is hardened to its own precise specifications. The optimized process parameters for each workpiece can be stored on your servers. Since only the part of the component to be hardened is heated, induction hardening is extremely energy-efficient.