Electric high frequency tools induction heat treating quenching equipment

1. Induction hardening equipment has the following advantages:
①The heat is generated in the workpiece itself, so the energy consumption is small and the thermal efficiency is high;
②Fast heating and cooling, less deformation of the workpiece, less oxidation and decarburization, no need for mechanical processing after quenching, which can save processing costs;
③Easy to organize in the production line to achieve mass production;
④No waste gas, less pollution to the environment.

2.Composition of induction hardening equipment.

The power supply can be divided into power frequency, intermediate frequency or high frequency. Generally, it is selected according to the quenching depth requirements of the workpiece. The shallower the quenching layer, the higher the power frequency should be. The output terminal of the power supply is equipped with a quenching transformer with adjustable secondary voltage to reduce the voltage. To meet the low-voltage input requirements of the sensor.

Induction hardening equipment can be divided into two categories: general equipment and special equipment. The general equipment is equipped with many removable inductors, suitable for quenching a variety of workpieces, and is generally located in the heat treatment workshop of the factory. Special equipment is installed on the production line.

The theoretical calculation of induction hardening heating is very complicated. On-site operations often use ready-made diagrams-the relationship diagram or table of quenching depth, power frequency, input power per unit surface, and heating time, to select working parameters and supplemented with necessary test corrections.

2. Technical Parameters of LSW-50 Induction Quenching Equipment:

3. Main characteristics of LSW-50 Induction Quenching Equipment:

(1) High efficiency: Metal can be heated to its desired temperature, even its melting point, instantly.
(2) Energy saving: The induction brazing machine adopts IGBT from & LC series circuit design, saving energy up to 15%-30%.
(3) Low cost: The heating time is short, compared to other heating methods, significantly reducing the amount of metal loss.
(4) Easy for installation: Following the user manual, even non-professional persons can install the induction brazing machine easily.
(5) Stable operation: complete protection, make customers have nothing to worry about.
(6) No harm to the environment: The induction brazing machine uses electricity, producing little waste gas and water.

4. Induction Quenching Equipment Application:

Hardening:
1.Hardening parts of automobile,motorbike,mold,agricultural machinery.
2.Hardening machinery parts,such as: all kinds of gear wheel,chain wheel,kinds of axis,pin.
3.Hardening the industrial of machine tool,such as:bed guide way of machine tool.
4.Heat treatment pilers,spnner,screwdriver,drill,axe.
5.Hardening pin,piston ring ,spring pin,valve, shifting fork.
6.All kinds of track spiker.

Forging:
Forging dies, open die forging equipment: extrusion, rotational moulding, cut off, bendingtorsion shaping
equipment: machinery press, automatic forging press, hydraulic press, shaping equipment, forging hammer,
forging machine, cut machine, bend correction machine, riveting machine, forging use industrial furnace and
energy conservation technology, forging mold and repair technology equipment.