Enhanced Compatibility for Wave Soldering Process with Automatic Soldering Robot
Quick Installation Fast Inspection Speed Remote Assistant Inline THT DIP AOI Before Wave Soldering
Specification
| Model | AIS300 | AIS301 |
| PCB Size | 50x50mm~430x380mm | 50x50mm~350x350mm |
| Thickness | 0.3~7.0mm | |
| Warping extent | <4mm | |
| Component height | Top 150mm, bottom 25mm | |
| Camera | 5MP,color,CCD | |
| Light source | RGB | |
| FOV | 45*37mm | |
| Resolution | 20um | |
| Inspection | ||
| Mounting components defect | Missing,rolling,offset,damage,skew,redundant,dirty. | |
| Solder defect | Excess,insufficient,bridge,no foot,missing solder,non-wetting. | |
| Other function | Bar-code,QR cod,OCR | |
| Speed | 0.23sec/fov | 0.25sec/fov |
| Software/Hardware | ||
| Operation system | Ubuntu 14.04 LTD 64bit | |
| Function | Remote control, Gerber file importing, training tool for new models | |
| Industrial PC | CPU intel i5,Independent Graphics Card,12G DDR,256SSD | |
| Display | 22 inch FHD LCD | |
| Motion | High accuracy linear actuator | |
| Power supply | AC220V,1KW | |
| Air pressure | >0.5Mpa | |
| Dimension(L*H*W) | 1100*1630*1350mm | 1100*1280*1300mm |
| Net Weight | 800kg | 700kg |
Features
A. Core Algorithm: Convolutional Neural Network (CNN)
Industrial Applications and Innovations:
- Human-Level Inspection Accuracy: Matching the precision of human perception in inspection tasks.
- Enhanced System Compatibility: Seamless integration with a variety of industrial systems and operational environments.
- Efficient Handling of Large Datasets: Effective management and training on extensive datasets.
- High Generalizability: Ensuring robust performance across diverse and unseen data scenarios.
- Superior Detection Capabilities: Minimizing false positives and optimizing overall detection accuracy.
- User-Customizable Self-Training Model: Empowering users to adapt and tailor the model to their unique inspection requirements.
B. Elevated Wear Resistance
Ensuring sustained performance and robustness in demanding industrial conditions.
C. Broad Inspection Coverage & High Adaptability
Covering extensive areas with enhanced flexibility for diverse inspection applications.
D. Optimized Inspection Speed & Minimal Error Rates
Achieving rapid inspections while reducing the incidence of false positives.
E. Marble Base for Stability
Providing a solid, stable foundation for precise and dependable operational performance.
F. Dual XY Linear Actuators
Offering exceptional speed and accuracy for highly precise inspections and movements.
Application
Strategically placed after the wave soldering machine in DIP (Dual In-line Package) production lines, this inline THT (Through-Hole Technology) AOI (Automated Optical Inspection) system serves a crucial role. Its main purpose is to detect and rectify improperly assembled units, drastically cutting down the necessity for subsequent repairs and minimizing downtime. Consequently, it significantly boosts the overall production pass rate. This versatile machine is widely utilized for inspecting a range of PCBAs (Printed Circuit Board Assemblies), encompassing TV mainboards, PC mainboards, power boards, industrial control boards, mini household electronic appliances, and numerous other types.
About Packaging
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