Advanced Technology Automatic Soldering Robot For Fast And Accurate Inspection Remote Control
Quick Installation Fast Inspection Speed Remote Assistant Inline THT DIP AOI Before Wave Soldering
Specification
| Model | AIS300 | AIS301 |
| PCB Size | 50x50mm~430x380mm | 50x50mm~350x350mm |
| Thickness | 0.3~7.0mm | |
| Warping extent | <4mm | |
| Component height | Top 150mm, bottom 25mm | |
| Camera | 5MP,color,CCD | |
| Light source | RGB | |
| FOV | 45*37mm | |
| Resolution | 20um | |
| Inspection | ||
| Mounting components defect | Missing,rolling,offset,damage,skew,redundant,dirty. | |
| Solder defect | Excess,insufficient,bridge,no foot,missing solder,non-wetting. | |
| Other function | Bar-code,QR cod,OCR | |
| Speed | 0.23sec/fov | 0.25sec/fov |
| Software/Hardware | ||
| Operation system | Ubuntu 14.04 LTD 64bit | |
| Function | Remote control, Gerber file importing, training tool for new models | |
| Industrial PC | CPU intel i5,Independent Graphics Card,12G DDR,256SSD | |
| Display | 22 inch FHD LCD | |
| Motion | High accuracy linear actuator | |
| Power supply | AC220V,1KW | |
| Air pressure | >0.5Mpa | |
| Dimension(L*H*W) | 1100*1630*1350mm | 1100*1280*1300mm |
| Net Weight | 800kg | 700kg |
Features
A. Core Algorithm: Convolutional Neural Network (CNN)
Industrial Applications and Achievements:
- Human-Parity Inspection Accuracy: Achieving the same level of accuracy as human inspectors in examination tasks.
- Enhanced System Integration: Seamlessly integrating with multiple industrial systems and operational environments.
- Large Dataset Handling: Efficiently managing and training on extensive datasets.
- High Generalizability: Maintaining robust performance across a wide range of varied and new data scenarios.
- Advanced Detection Capabilities: Minimizing false alarms and optimizing detection precision.
- User-Configurable Self-Learning Model: Allowing users to tailor and adjust the model to suit their specific inspection requirements.
B. Elevated Wear Resistance
- Durable Performance: Ensuring resilience and robustness in tough industrial conditions.
C. Extensive Inspection Coverage & High Adaptability
- Versatile Inspection Range: Inspecting expansive areas with increased flexibility for a diverse range of applications.
D. Optimized Inspection Speed & Minimal Error Rates
- Rapid Inspections: Performing swift inspections while reducing false positives.
E. Marble Base for Stabilization
- Stable Platform: Providing a solid foundation for precise and dependable operational performance.
F. Dual XY Linear Actuators
- Unparalleled Precision: Offering exceptional speed and accuracy for highly precise inspections and movements.
Application
Strategically placed after the wave soldering machine in DIP (Dual In-line Package) production lines, this inline THT (Through-Hole Technology) AOI (Automated Optical Inspection) system occupies a crucial position. Its main responsibility is to detect and rectify improperly assembled units, thereby drastically cutting down the necessity for subsequent repairs and minimizing production interruptions. As a result, it significantly boosts the overall production output. This adaptable equipment is widely utilized for inspecting a diverse range of PCBAs (Printed Circuit Board Assemblies), encompassing TV mainboards, PC mainboards, power supply units, industrial control boards, small household electronic appliances, and numerous other types.
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