PCB Unloader with NG/OK Separation | PLC Controlled Board Sorting for SMT Production Line
Maximize your production efficiency with our high-performance NG/OK PCB Unloader, specifically engineered for modern SMT assembly lines. This automated board separation system is designed to sort and unload printed circuit boards based on inspection results (Good/No-Good) from AOI or SPI machines. Featuring precise PLC control and SMEMA standard compliance, this dual-magazine unloader ensures seamless material handling, prevents mix-ups between qualified and defective boards, and significantly reduces manual labor.
- PLC program control.
- Strong,firm
- Optional control button or touch screen control up to customers.
- Top and bottom pneumatic clamps to secure magazine rack.
- No PCB breakage guaranty during loading&unloading.
- Automatic NG/OK board separate store NG/OKboards.
- NG/OK signal from the upstream AOI machine.
- Self programmed machine error display,different errors has different code,each code has relevant maintenance instruction which paste in the back side of machine door.
- Enclosed machine design for safety operation.
| Function | Collect the NG/OK boards separately by receiving the signal. |
| Transport height | 910±30mm |
| Transportation direction | L~R, or R~L |
| Board collect time | Each approx 6 seconds |
| Magazine change over time | Approx 30seconds |
| Track fixed side | Front side |
| Operation side | Front side |
| Conveyor belt | ESD |
| PCB thickness | Min 0.6mm |
| Pitch selection | 1-4(10mm pitch) |
| Power supply | 220V,50/60Hz,±10% |
| Power | 0.05kW |
| Air pressure | 4-6Bar |
| Air consumption | Max 15L/min |
| Number of magazines | Upper:1 magazine, Bottom side:2 magazines |
| Signal | SMEMA |
| Options | 1, Touch screen control mode. 2, Automatic width adjustment. 3, Magazines quantity up to customer requirement. |
| Model | HS-NK250 | HS-NK330 | HS-NK390 | HS-NK460 |
|---|---|---|---|---|
| Efficient PCB length | 50*50~350*250mm | 50*50~455*330mm | 50*50~530*390mm | 50*50~530*460mm |
| PCB thickness | Min 0.6mm | Min 0.6mm | Min 0.6mm | Min 0.6mm |
| Magazine size | 355*320*563mm | 460*400*563 | 535*460*570mm | 535*530*570mm |
| Machine dimension | 1950*1600*1200mm | 2300*1760*1200mm | 2500*1880*1200mm | 2500*2160*1200mm |
| Weight | 220kg | 280kg | 340kg | 380kg |
Our SMT Line PCB NG OK Unloader is widely used in various SMT production lines, especially suitable for factories that need high-efficiency and high-precision PCB sorting, including but not limited to:
- Consumer Electronics Factories: Mobile phone, tablet, computer and other electronic product SMT production lines, realizing automatic sorting of OK/NG PCBs after AOI inspection.
- Automotive Electronics Factories: Production lines of automotive sensors, automotive connectors and other products, ensuring the quality of automotive electronic components with strict sorting.
- LED Lighting Factories: SMT production lines of LED bulbs, LED panels, etc., improving production efficiency and reducing manual sorting costs.
- Communication Equipment Factories: Production lines of routers, modems, communication modules, etc., adapting to the high-volume production needs of communication products.
- Other Electronics Factories: Medical electronics, industrial control electronics and other fields, providing stable and reliable PCB sorting and unloading solutions.
- Eliminate manual sorting and reduce labor costs
- Prevent defective boards from proceeding to costly downstream processes
- Improve line yield, throughput, and first-pass success rates
- Reduce risk of component and solder damage during handling
- Fast ROI through reduced rework, scrap, and operator time
Contact us today for a competitive quote and detailed specification sheet. Our NG/OK PCB Unloader is the perfect solution to upgrade your SMT line automation and improve production yield. Fast shipping available to Europe, the Americas, and Southeast Asia!
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